2002 Volkswagen Cabrio Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Brake Fluid
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

Audio Coded Anti-Theft System

Some models are equipped with a radio anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.

  • Turn radio On. SAFE and 1000 should be displayed.
  • Enter radio code using first four program station buttons. Security code will appear on display.
  • Depress and hold righthand side of rad...

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Bosch 5 -> Bosch 5.3 -> Brake System Bleed -> Cabrio, Golf, GTI, Jetta & New Beetle -> Coding Control Module -> Component Replacement -> Control Module -> EuroVan -> Hydraulic Modulator -> ITT Mark 20 IE -> Passat -> Teves Type 04 -> Teves Type 20
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for bleeding procedure.

Component Replacement

Bosch 5.3, ITT Mark 20 and Teves model 20 ABS control modules are coded to the vehicle. Replacement control modules must be coded after installation. Refer to "Coding Control Module" for procedures.

Prior to servicing the ABS system, always turn the ignition off.

The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle.

...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Master Cylinder

  • Siphon brake fluid from reservoir, then disconnect brake lines from master cylinder and electrical connectors from brake lamp switches.
  • Remove master cylinder to firewall or brake booster attaching nuts, then the master cylinder and se...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Parking Brake Cable
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Parking Brake Cable

  • Apply brake pedal firmly once, then pull parking brake lever to fourth tooth.
  • Tighten adjusting n...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Pressure Regulator -> EuroVan -> Except EuroVan
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Brake Pressure Regulator

Except EuroVan

The brake pressure regulator is mounted on a bracket and operates by a spring attached to the rear axle.

Inspect with vehicle empty of occupants and the fuel tank full.

  • Firmly depress brake pedal once, with vehicle on the ground.
  • Release pedal suddenly and ensure lever on pressure regulator lever moves.
  • Raise and support vehicle.
  • Remove bleeder screw on lefthand front caliper and connect gauge tool No. US 1016, or equivalent.
  • Remove bleeder screw on righthand rear wheel cylinder or caliper and connect gauge tool.
  • Bleed both hoses and gauges with bleedi...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Bosch 5 -> Bosch 5.3 -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> ITT Mark 20 IE -> Testing -> Teves Type 04 -> Teves Type 20
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

The ABS control unit has a permanent fault memory. If fault conditions occur at electrically monitored sensors or components they are stored in memory.

Faults are stored with varying priorities. Solenoid faults have the highest priority and are displayed first. Faults which occur occasionally or sporadic faults have the lowest priority and are displayed last.

Do not drive vehicle with VAG 1551 or equivalent scan tool connected.

  • Connect a suitable scan tool to the Diagnostic Link Connector (DLC). Refer to Figs. through , for DLC locations and t...

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