2002 Volkswagen Cabrio Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Audio Coded Anti-Theft System -> Battery Ground Cable -> Brake Fluid
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Battery Ground Cable

Prior to service, disconnect battery ground cable and isolate as required.

Audio Coded Anti-Theft System

Some models are equipped with a radio anti-theft system that will disable the system when battery power is interrupted. Unless the system is reset the radio will not operate.

  • Turn radio On. SAFE and 1000 should be displayed.
  • Enter radio code using first four program station buttons. Security code will appear on display.
  • Depress and hold righthand side of rad...

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Shoes, Replace -> Wheel Cylinder Overhaul
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Shoes, Replace

Failure to follow outlined procedures may lead to a reduction in parking brake efficiency.

  • Remove one wheel bolt, then push self adjusting wedge upwards with a suitable screwdriver through wheel bolt hole to back off brake shoes, Fig. .
  • Install wheel bolt and tighten to specifications, then remove grease cap with puller tool No. VW 637/2, or equivalent.
  • Remove cotter pin and axle nut, then pull off brake drum.
  • Remove spring retainer by pressing it against spring and turning 1/4 turn.
  • Disconnect brake shoes from anchor pins, then remove return spring.
  • Disconnect parking br...

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BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Bosch 5 -> Bosch 5.3 -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> ITT Mark 20 IE -> Testing -> Teves Type 04 -> Teves Type 20
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Accessing Diagnostic Trouble Codes

The ABS control unit has a permanent fault memory. If fault conditions occur at electrically monitored sensors or components they are stored in memory.

Faults are stored with varying priorities. Solenoid faults have the highest priority and are displayed first. Faults which occur occasionally or sporadic faults have the lowest priority and are displayed last.

Do not drive vehicle with VAG 1551 or equivalent scan tool connected.

  • Connect a suitable scan tool to the Diagnostic Link Connector (DLC). Refer to Figs. through , for DLC locations and t...

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CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Disc Brakes -> Girling/Lucas Single Piston w/Dual Mounting Bolts, Front
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Bosch 5 -> Bosch 5.3 -> Brake System Bleed -> Cabrio, Golf, GTI, Jetta & New Beetle -> Coding Control Module -> Component Replacement -> Control Module -> EuroVan -> Hydraulic Modulator -> ITT Mark 20 IE -> Passat -> Teves Type 04 -> Teves Type 20
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Brake System Bleed

Refer to "Hydraulic Brake Systems" for bleeding procedure.

Component Replacement

Bosch 5.3, ITT Mark 20 and Teves model 20 ABS control modules are coded to the vehicle. Replacement control modules must be coded after installation. Refer to "Coding Control Module" for procedures.

Prior to servicing the ABS system, always turn the ignition off.

The ABS control unit must never be exposed to temperatures greater than 185°F for more than two hours, or 203°F for even short time periods. The ABS control unit must be unplugged if an electric welder is to be used on the vehicle.

...

CLICK HERE TO GET FULL ACCESS TO 2002 Volkswagen Cabrio BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Volkswagen Cabrio AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Volkswagen Cabrio cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Brake Booster Inspection -> Brake Booster, Replace
Vehicle: 2002 Volkswagen Cabrio 2.0 L4 GAS

Brake Booster, Replace

  • Remove master cylinder as outlined in this section.
  • Disconnect vacuum line(s) from booster.
  • Remove brake booster attaching bolts.
  • Disconnect booster pushrod from brake pedal.
  • Reverse pro...

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Click here to view more details2002 Volkswagen Cabrio Radiator Hose, Passenger Side, Lower flex; Single hose, 17.25 in. trunk H; Features knitted reinforcement and all synthetic EPDM construction provides the high strength and resistance to oil, mud, salt, road debris, ozone, coolants, and temperature variations of less than 40 degrees Fahrenheit to more than 257 degrees Fahrenheit that are required for OEM hose replacements; The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose..

Source: Auto Body Parts Store

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Click here to view more details2002 Volkswagen Cabrio Driver Or Passenger Side Side Repeater Light Assembly, Driver Or Passenger Side Side Repeater Light Assembly; Clear Lens; In THE Fender, , .

Source: Wheels / Rims, Mirrors & Lights Store

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Click here to view more details2002 Volkswagen Cabrio L4, 2 L, 1984 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

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