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2002 Pontiac Montana CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Pontiac Montana car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Montana automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Pontiac Montana vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Air Bag System Precautions -> General Motors Corp. -> Arming -> Light Trucks & Vans -> Passenger Cars
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Passenger Cars

    Reverse disarming procedures to arm the Supplemental Restraint System, noting the following:

    • Ensure all disconnected SRS electrical connectors are securely connected and routed.
    • Install all removed fuses in proper locations.
    • From a safe position at sides of or below air bag module, Turn ignition switch to ON position and observe Air Bag or SRS warning lamp.
    • On all models except Prizm and 1990 Corvette, warning lamp should flash seven to nine times, then go off.
    • On Prizm models, warning lamp should light for six seconds,...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Disc Brakes -> Delco Single Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Brake Lines & Linings

    Remove one of the front wheels and inspect the brake disc, caliper and linings.

    Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

    If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

    Brake Roughness

    The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front -> Rear
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Front

    • Raise and support vehicle, then remove tire and wheel assembly.
    • Remove engine splash shield.
    • Insert a suitable drift or punch through brake caliper and into brake rotor to prevent wheel hub and bearing from turning.
    • Remove wheel drive shaft spindle nut.
    • Remove stabilizer shaft link.
    • Disconnect outer tie rod end from steering knuckle. Do not loosen tie rod end jam nut.
    • Disconnect wheel speed sensor electrical connector, then reposition wiring harness away from ball joint.
    • Disconnect lower ball joint from steering knuckle.
    • Install wheel hub remover tool No. J 42129, or equival...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Disconnect starter electrical connectors.
    • Remove converter cover.
    • Remove starter motor ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 1998-2005 Montana, Silhouette, Trans Sport, Venture & 2002-03 Rendezvous
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the instrument panel compartment door.
    • Remove the door located at the rear of the instrument panel compartment.
    • Open the A/C and heater module access door, Fig. .
    • Remove the first cabin air filter through the A/C and heater module access...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Radiator, Replace
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    • Drain engine coolant into a suitable container.
    • Disconnect and plug lower transmission oil cooler (TOC) line from radiator.
    • Remove cooling fans and shroud.
    • Remove radiator inlet hose.
    • Remove ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Pontiac Montana AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Pontiac Montana AUTOMOBILES

    Component location diagrams for most 2002 Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

    Junction Block, Underhood, Top Right Side of Engine Compartment Diagram for 2002 Pontiac Montana  3.4 V6 GASJunction Block, Underhood, Top Right Side of Engine Compartment Diagram for 2002 Pontiac Montana 3.4 V6 GAS

    Components on diagram:
  • Junction Block
  • I/P Harness
  • Engine Harness
  • Forward Lamp Harness
  • Connector C-5
  • Right Outer Quarter Panel Diagram for 2002 Pontiac Montana  3.4 V6 GASRight Outer Quarter Panel Diagram for 2002 Pontiac Montana 3.4 V6 GAS

    Components on diagram:
  • Optical Sensor
  • Clutch
  • Sliding Door Jamb Switch
  • Body Harness
  • Connector C-5
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Pontiac Montana AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Pontiac Montana cars and light trucks sold in the U.S.

    2002 Pontiac Montana  3.4 V6 GAS Wiring Diagram2002 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Relay
  • Ignition Switch
  • Powertrain Control Module
  • Park Neutral Position Switch
  • 2002 Pontiac Montana  3.4 V6 GAS Wiring Diagram2002 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Stop Lamp Switch
  • Fuse Block
  • Park Lamp
  • Left Rear Stop/ Turn Lamp
  • Right Rear Stop/ Turn Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Pontiac Montana AUTOMOBILES

    OEM TSB listings for most 2002 Pontiac Montana cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2002 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Pontiac Montana AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Pontiac Montana SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2009 Pontiac Montana Antenna2009 Pontiac Montana Antenna, 1-section mast; 2100 mm cable; 370 mm extension; Electronically amplified; A high quality universal windscreen mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $13.46

    Click here to view more details2009 Pontiac Montana Shock Absorber and Strut Assembly, Rear, Gas charged; Twin tube construction; Built with quality that matches or exceeds OE design and calibrated to compensate for worn suspensions, this standard replacement shock absorber restores handling and control while greatly improving ride comfort; With KYB's limited lifetime warranty..

    Source: Auto Body Parts Store

    $34.68

    Click here to view more details2005 Pontiac Montana Center Cap, Wheel Center Cap; Fits ALY06554; Silver; Used, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $16.45

    Click here to view more details2005 Pontiac Montana V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2009 Pontiac Montana Used Bumper Bar, Front, 4DR, RED, LS, Without FOAM, RUSTY, Good.

    Source: Used Auto Parts Store

    $144.00

    Click here to view more details2007 Pontiac Montana Used A/C Compressor, 3.9, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $145.00
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