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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Mitsubishi Montero Sport

  • 2002 Mitsubishi Montero Sport 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:R
  • 2002 Mitsubishi Montero Sport 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

2WD Models

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove front brake assembly and suspend assembly with wire.
  • Remove hub cap, then the cotter pin.
  • Remove slotted nut and washer, then the outer bearing.
  • Remove front hub and rotor assembly.
  • Reverse procedure to install, noting the following:
    • Tighten slotted wheel bearing nut to specifications.
    • Loosen slotted nut completely.
    • Torque slotted nut to 72 inch lbs.

4WD Models

  • Place free wheeling hub in "Free" position.
  • Rotate hub cover counterclockwise and remove.
  • Remove snap ring from end of driveshaft.
  • Remove adjusting shims (if ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Eclipse & Galant -> Lancer & Mirage -> Montero & Montero Sport -> Parking Brake -> Service Brakes
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Service Brakes

Rear brakes should be adjusted after rear brake service or before adjusting parking brake. These brakes have self-adjusting shoe mechanisms that maintain correct brake lining to drum clearances at all times. The automatic self-adjusting mechanism operates whenever the parking brake lever is applied on all models except the Duo-Servo type. These contain a self-adjusting mechanism which operates when the brakes are applied as the vehicle is moving rearward.

Parking Brake

Montero & Montero Sport
  • Pull parking brake lever with force of approximately 45 lbs., noting the followi...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System -> Master Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Master Cylinder

  • If master cylinder has been replaced or overhauled and reservoir is empty, proceed as follows:
    • Fill reservoir with clean brake fluid, then disconnect brake lines at master cylinder.
    • Depress pedal slowly and hold pedal in depressed position.
    • Place fingers over outlet port, then release brake pedal.
    • Repeat above steps several times. Refill reservoir suitable brake fluid.

Hydraulic System

The hydraulic brake system must be bled if air has entered the system. This condition may be precipitated by low fluid level, a hydraulic fluid leak, the opening of a hydraulic line or...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Pushrod Adjustment -> Replacement -> Service
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Replacement

  • Remove master cylinder as outlined in "Hydraulic Brake Systems."
  • Disconnect vacuum hose from power brake booster.
  • Remove pin connecting power brake rod with pedal.
  • Remove booster attaching nuts and remo...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> General Fault Diagnosis -> Transient Fault Diagnosis
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

General Fault Diagnosis

Problems related to Anti-Lock Brake System (ABS) can generally be classified as electrical or hydraulic.

For problems in electrical system, a self-diagnostic function is built into Electronic Control Unit (ECU), allowing ABS warning lamp to illuminate as a warning to driver in event of an abnormality. In this instance, inspections can be performed with a voltmeter, Multi-Use Tester (MUT), oscilloscope or ABS warning lamp.

Problems with hydraulic system can be located in same manner as ordinary brakes. It is, however, required to determine whether problem is ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Brake Booster Pushrod

  • Remove master cylinder as outlined under "Component Replacement," then proceed as follows:
    • Measure distance between master cylinder end face and piston, Fig. . Position a square(straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
    • Find dimension C by measuring distance between brake booster mounting surface an...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1999 Mitsubishi Montero Sport Headlight, Driver Side1999 Mitsubishi Montero Sport Headlight, Driver Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$151.26

Click here to view more details2003 Mitsubishi Montero Sport Fog Light, Passenger Side.

Source: Auto Body Parts Store

$166.44

Click here to view more details about 2002 Mitsubishi Montero Sport Head Lamp Assembly, Driver Side2002 Mitsubishi Montero Sport Head Lamp Assembly, Driver Side, HEAD LAMP ASSEMBLY, LH, W/CHROME (TO 2/2000) , , .

Source: Wheels / Rims, Mirrors & Lights Store

$197.15

Click here to view more details2003 Mitsubishi Montero Sport V6, 3.0 L, 181 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details1999 Mitsubishi Montero Sport Used Engine Computer, MD357515, Very Good.

Source: Used Auto Parts Store

$161.00

Click here to view more details2000 Mitsubishi Montero Sport Used Running Board, Driver Side, SideStep, Integratd, Without ChromeTrim, Good.

Source: Used Auto Parts Store

$216.00
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