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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Mitsubishi Montero Sport

  • 2002 Mitsubishi Montero Sport 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:R
  • 2002 Mitsubishi Montero Sport 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 2001-02 Montero -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Brake Booster -> Hydraulic Unit -> Lancer -> Mirage -> Montero Sport & 1997-2000 Montero -> Montero, Montero Sport & 3000GT -> Rear Speed Sensor
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Brake System Bleed

  • Bleed brake master cylinder as follows:
    • Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
    • With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
  • Start engine and bleed air from hydraulic lines. Refer to Figs. and , for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
  • Ensure brake pedal feels firm when applied. Inspect and fill master cyl...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Rotor Replacement -> 2WD Models -> 4WD Models
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

2WD Models

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove front brake assembly and suspend assembly with wire.
  • Remove hub cap, then the cotter pin.
  • Remove slotted nut and washer, then the outer bearing.
  • Remove front hub and rotor assembly.
  • Reverse procedure to install, noting the following:
    • Tighten slotted wheel bearing nut to specifications.
    • Loosen slotted nut completely.
    • Torque slotted nut to 72 inch lbs.

4WD Models

  • Place free wheeling hub in "Free" position.
  • Rotate hub cover counterclockwise and remove.
  • Remove snap ring from end of driveshaft.
  • Remove adjusting shims (if ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System -> Master Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Master Cylinder

  • If master cylinder has been replaced or overhauled and reservoir is empty, proceed as follows:
    • Fill reservoir with clean brake fluid, then disconnect brake lines at master cylinder.
    • Depress pedal slowly and hold pedal in depressed position.
    • Place fingers over outlet port, then release brake pedal.
    • Repeat above steps several times. Refill reservoir suitable brake fluid.

Hydraulic System

The hydraulic brake system must be bled if air has entered the system. This condition may be precipitated by low fluid level, a hydraulic fluid leak, the opening of a hydraulic line or...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Brake Pad Service -> Replacement
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Replacement

  • Raise and support vehicle, then remove front wheel.
  • Remove lockpin bolt, Figs. through .
  • Lift up caliper body, using the guide pin bolt as a fulcrum. Use wire to suspend the caliper.
  • Remove inner and outer shims, pad assemblies, and pad clips from caliper support.
  • Measure hub torque using a suitable spring scale to determine brake drag torque after pan installation, Fig. .
  • Inspect all components, replacing as required.
  • Clean exposed part of piston, then compress piston.
  • Reverse procedure to install, ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Proportioning Valve

  • Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
  • Bleed system ...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details2001 Mitsubishi Montero Sport Fender Flares, Front, Passenger Side, Factory-installed type; Designed to be UV-protected for maximum durability and tensile strength; Built to match OE factory installed look and finish; Protects the side of your vehicle from mud, sticks, rocks, and other harmful elements; With 1-year limited Martins warranty..

Source: Auto Body Parts Store

$107.04

Click here to view more details about 1999 Mitsubishi Montero Sport Headlight, Driver Side1999 Mitsubishi Montero Sport Headlight, Driver Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$151.26

Click here to view more details about 2004 Mitsubishi Montero Sport 16" x 7" Alloy Wheel2004 Mitsubishi Montero Sport 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 46MM Offset; 5 Spokes; 6 Lug; 5.5 Inch BP; Aftermarket Chrome, , .

Source: Wheels / Rims, Mirrors & Lights Store

$245.50

Click here to view more details1998 Mitsubishi Montero Sport ES L4, 2.4 L, 2351 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details2000 Mitsubishi Montero Sport Used Exhaust Manifold, (3.0L & 3.5L), L., Very Good.

Source: Used Auto Parts Store

$152.00

Click here to view more details1998 Mitsubishi Montero Sport Used Bumper Cover, Rear, RECT LMPS-X-TOP PAD, Good.

Source: Used Auto Parts Store

$154.00
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