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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mitsubishi Montero Sport car and truck repair procedures including Mitsubishi engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Mitsubishi Montero Sport automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2002 Mitsubishi Montero Sport

  • 2002 Mitsubishi Montero Sport 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:R
  • 2002 Mitsubishi Montero Sport 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> 1997-99 -> 2000-02 -> Diamante -> Eclipse -> Except Diamante, Eclipse & Lancer -> Installation -> Lancer -> Master Cylinder -> Removal -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Master Cylinder

Except Diamante, Eclipse & Lancer
  • Disconnect brake fluid sensor electrical connector from master cylinder reservoir.
  • Position a drain pan under master cylinder.
  • On models equipped with separately mounted reservoir, disconnect reservoir hoses from the master cylinder.
  • On all models, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder to brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster, Fig. .
  • Reverse procedure to install, noting the following:
    • Prior to master cylinder installation...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Eclipse & Galant -> Lancer & Mirage -> Montero & Montero Sport -> Parking Brake -> Service Brakes
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Service Brakes

Rear brakes should be adjusted after rear brake service or before adjusting parking brake. These brakes have self-adjusting shoe mechanisms that maintain correct brake lining to drum clearances at all times. The automatic self-adjusting mechanism operates whenever the parking brake lever is applied on all models except the Duo-Servo type. These contain a self-adjusting mechanism which operates when the brakes are applied as the vehicle is moving rearward.

Parking Brake

Montero & Montero Sport
  • Pull parking brake lever with force of approximately 45 lbs., noting the followi...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Brake Pad Service -> Replacement
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Replacement

  • Raise and support vehicle, then remove front wheel.
  • Remove lockpin bolt, Figs. through .
  • Lift up caliper body, using the guide pin bolt as a fulcrum. Use wire to suspend the caliper.
  • Remove inner and outer shims, pad assemblies, and pad clips from caliper support.
  • Measure hub torque using a suitable spring scale to determine brake drag torque after pan installation, Fig. .
  • Inspect all components, replacing as required.
  • Clean exposed part of piston, then compress piston.
  • Reverse procedure to install, ...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Brake Booster Pushrod

  • Remove master cylinder as outlined under "Component Replacement," then proceed as follows:
    • Measure distance between master cylinder end face and piston, Fig. . Position a square(straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
    • Find dimension C by measuring distance between brake booster mounting surface an...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder -> Overhaul -> Service -> Wheel Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Master Cylinder

Service
  • Disassemble master cylinder as outlined in numbered sequence, Figs. through . Note the position of all components as they are removed for proper installation.
  • On models equipped with attached reservoir master cylinder, remove reservoir screw and cap, brake fluid sensor, float, then the reservoir, Figs. and .
  • On models equipped with separately mounted reservoir, remove nipple, Fig. .
  • On models equipped with separately mounted reservoir, use a wooden stick or dowel to depress primary piston into cylinder bore.
  • On all models, with pushrod depressed, remove pis...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Brake System Bleed
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

The hydraulic brake system must be bled if air has entered the system. Air may enter due to low fluid level, a hydraulic fluid leak, opening of a hydraulic line or replacement of a hydraulic system component. Symptoms include loss of brake operation and/or a low or spongy brake pedal.

On models with ABS, use a suitable filter when adding fluid to reservoir tank.

  • Ensure master cylinder reservoir is full. Add suitable brake fluid as needed, and securely reinstall the master cylinder cap.
  • Raise and support vehicle.
  • Position a drain pan under the wheel being bled.
  • Have an assistant de...

CLICK HERE TO GET FULL ACCESS TO 2002 Mitsubishi Montero Sport BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details2003 Mitsubishi Montero Sport Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$97.43

Click here to view more details about 2004 Mitsubishi Montero Sport Antenna2004 Mitsubishi Montero Sport Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$5.62

Click here to view more details about 1999 Mitsubishi Montero Sport 15" X 7" Alloy Wheel1999 Mitsubishi Montero Sport 15" X 7" Alloy Wheel, ALLOY WHEEL, 15 X 7, 6 STUDS/LUGS, 5.5" BOLT DIA, 6 SPOKES, SILVER, UNIVERSAL MACHINED WITH SILVER., , .

Source: Wheels / Rims, Mirrors & Lights Store

$111.45

Click here to view more details1998 Mitsubishi Montero Sport ES L4, 2.4 L, 2351 CC Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details1997 Mitsubishi Montero Sport Used Air Flow Meter/Sensor, 2.0, AUTO, FWD exc. Evolution; 2.0L (4 cyl), Very Good.

Source: Used Auto Parts Store

$85.00

Click here to view more details2004 Mitsubishi Montero Sport Used Air Flow Meter/Sensor, 3.5, AUTO, 4X4 (3.5L, 6 cyl), Very Good.

Source: Used Auto Parts Store

$65.00
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