2002 Mitsubishi Montero Sport Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2002 Mitsubishi Montero Sport

  • 2002 Mitsubishi Montero Sport 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:R
  • 2002 Mitsubishi Montero Sport 3.0 V6 GAS, CC:2972, CID:181, Fuel Injection, Aspiration:181, Engine VIN:, Desg:H

BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Diagnosis & Testing -> Proportioning Valve
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Proportioning Valve

  • Connect two pressure gauges to proportioning valve, one to the output side and one to the input side, Fig. .
  • Bleed system ...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System -> Master Cylinder
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Master Cylinder

  • If master cylinder has been replaced or overhauled and reservoir is empty, proceed as follows:
    • Fill reservoir with clean brake fluid, then disconnect brake lines at master cylinder.
    • Depress pedal slowly and hold pedal in depressed position.
    • Place fingers over outlet port, then release brake pedal.
    • Repeat above steps several times. Refill reservoir suitable brake fluid.

Hydraulic System

The hydraulic brake system must be bled if air has entered the system. This condition may be precipitated by low fluid level, a hydraulic fluid leak, the opening of a hydraulic line or...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Disc Brakes -> Montero & Montero Sport -> Tightening Specifications
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Drum Brakes -> Adjustments -> Eclipse & Galant -> Lancer & Mirage -> Montero & Montero Sport -> Parking Brake -> Service Brakes
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Service Brakes

Rear brakes should be adjusted after rear brake service or before adjusting parking brake. These brakes have self-adjusting shoe mechanisms that maintain correct brake lining to drum clearances at all times. The automatic self-adjusting mechanism operates whenever the parking brake lever is applied on all models except the Duo-Servo type. These contain a self-adjusting mechanism which operates when the brakes are applied as the vehicle is moving rearward.

Parking Brake

Montero & Montero Sport
  • Pull parking brake lever with force of approximately 45 lbs., noting the followi...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Brake Booster Pushrod
Vehicle: 2002 Mitsubishi Montero Sport 3.0 V6 GAS

Brake Booster Pushrod

  • Remove master cylinder as outlined under "Component Replacement," then proceed as follows:
    • Measure distance between master cylinder end face and piston, Fig. . Position a square(straight scale) against edge of master cylinder, then measure and subtract thickness of the square to determine dimension B.
    • Find dimension C by measuring distance between brake booster mounting surface an...

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BRAKE SERVICE PROCEDURES FOR 2002 Mitsubishi Montero Sport AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2002 Mitsubishi Montero Sport cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> 2001-02 Montero -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Brake Booster -> Hydraulic Unit -> Lancer -> Mirage -> Montero Sport & 1997-2000 Montero -> Montero, Montero Sport & 3000GT -> Rear Speed Sensor
Vehicle: 2002 Mitsubishi Montero Sport 3.5 V6 GAS

Brake System Bleed

  • Bleed brake master cylinder as follows:
    • Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
    • With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
  • Start engine and bleed air from hydraulic lines. Refer to Figs. and , for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
  • Ensure brake pedal feels firm when applied. Inspect and fill master cyl...

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Click here to view more details2004 Mitsubishi Montero Sport Brake Pad Set.

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Click here to view more details2003 Mitsubishi Montero Sport V6, 3.0 L, 181 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

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Click here to view more details2001 Mitsubishi Montero Sport Used Upper Control Arm, Passenger Side, R, Very Good.

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$78.00
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