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2002 Mini Cooper CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mini REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mini Cooper car and truck repair procedures including Mini engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mini Cooper automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mini mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Mini Cooper vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Anti-lock Brakes -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Wiring Diagrams
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    Accessing Diagnostic Trouble Codes

    Diagnosis is only available using the BMW Diagnostic System. Refer to BMW testing system manufacturer's instructions to diagnosis ABS faults.

    Diagnostic Trouble Code Interpretation

    R...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Mini -> Component Locations ->
    Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

    The fuel filter is located on the righthand s...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    • Raise and support vehicle, then tire and wheel assemblies.
    • Remove axle shaft nut.
    • Drain transaxle oil into suitable container.
    • Remove mounting bolts and support brake caliper aside. Do not stretch brake lines.
    • Remove nut and disconnect steering tie rod end from knuckle using knuckle puller tool No. 32 3 090, or equivalent.
    • Remove ABS sensor.
    • Remove nut and disconnect lower cont...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Description
    Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

    The TPMS (Tire Pressure Monitor System) monitors the tire inflation pressure while the vehicle is being driven. To achieve this, the tire inflation pressure and tire air temperature are measured at certain intervals by sensors located on each wheel at t...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    • Disconnect battery ground cable.
    • Loosen clamp and detach air intake hose.
    • Unlock intake duct and detach from intake filter housing.
    • Remove intake filter housing.
    • Remove fuel tank vent valve, if equipped.
    • Raise vehicle on suitable lift.
    • Remove righthand wheel nuts.
    • Remove bolts from vacuum tank and set to one side, if equipped.
    • Discon...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Cabin Air Filter Service -> Mini -> Cooper -> 2002-06 Coupe & 2005-08 Convertible -> 2007-09 Coupe & 2009 Convertible
    Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

    2002-06 Coupe & 2005-08 Convertible

    The Mini is equipped with a service interval indicator.

    • Remove the four cabin air filter cover retaining screws. The cabin air filter cover is located at the lower righthand side of the instrument panel below the storage bin, Fig. .
    • Disengage the cabin air filter cover retainers, then remove the cover, Fig. .
    • Pull the cabin air filter downward to remove.
    • Install the new cabin air filter element into the filter housing, Fig. . Ensure the filter element is properly located in the guides.
    • Install the cabin air filter cover. Ensure the retainers are engaged, the...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Mini -> Electronic Power Steering (EPS) Warning Lamp ->
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    The EPS warning lamp will illuminate for a few seconds after the ignition switch is placed in the on position or until the engine is started as a bulb check. If the lamp remains lit after the engine has started or comes on while driving the vehicle, ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

    Inlet

    • Drain coolant into a suitable container.
    • Reposition clamp on heat exchanger feed pipe and remove hose.
    • Reposition clamp on thermostat housing and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure t...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

    If drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.

    • Remove tank venting valve.
    • Remove underpan.
    • Relie...

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Mini Cooper AUTOMOBILES

    Component location diagrams for most 2002 Mini Cooper cars and light trucks sold in the U.S. from 1990+.

    Body Components Diagram for 2002 Mini Cooper  1.6 L4 GASBody Components Diagram for 2002 Mini Cooper 1.6 L4 GAS

    Components on diagram:
  • Connector X3200
  • Connector X3201
  • Body Components Diagram for 2002 Mini Cooper S 1.6 L4 GASBody Components Diagram for 2002 Mini Cooper S 1.6 L4 GAS

    Components on diagram:
  • Connector X424
  • Antenna Diversity
  • Connector X13365
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Mini Cooper AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Mini Cooper cars and light trucks sold in the U.S.

    2002 Mini Cooper  1.6 L4 GAS Wiring Diagram2002 Mini Cooper 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Button Pad Right
  • Digital Motor Electronics Unit
  • Button Pad Left
  • General Module Control Unit
  • Digital Diesel Electronic Control
  • 2002 Mini Cooper  1.6 L4 GAS Wiring Diagram2002 Mini Cooper 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Antenna Amplifier
  • AM/FM Antenna
  • Radio Control Unit
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Mini Cooper AUTOMOBILES

    OEM TSB listings for most 2002 Mini Cooper cars and light trucks sold in the U.S. from 1985+.

    Document: SETTING OBD READINESS CODES PRIOR TO STATE INSPECTION
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Document: RECALL - EQUIPMENT:OTHER:LABELS
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mini Cooper AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 Mini Cooper Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $174.85

    Click here to view more details2011 Mini Cooper Antenna, Manual; Top or side mount; 3-section mast; May require modification or other adjustment to your vehicle upon installation; AutoTrust Gold products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part..

    Source: Auto Body Parts Store

    $13.08

    Click here to view more details about 2006 Mini Cooper Hatchback Head Lamp Assembly, Driver Side2006 Mini Cooper Hatchback Head Lamp Assembly, Driver Side, HEAD LAMP ASSEMBLY, LH, HALOGEN, WO/ WASHERS , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $113.45

    Click here to view more details2003 Chevrolet Monte Carlo LS V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2004 Mini Cooper Used Rear Spoiler Assembly, 2DR, Green, S (HT), Cooper S, Very Good.

    Source: Used Auto Parts Store

    $129.00

    Click here to view more details2007 Mini Cooper Used Air Flow Meter/Sensor, 1.6, MANUAL, FWD S model, Very Good.

    Source: Used Auto Parts Store

    $121.00
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