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2002 Mini Cooper CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mini REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Mini Cooper car and truck repair procedures including Mini engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mini Cooper automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mini mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Mini Cooper vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Disc Brakes -> Brake Pad Service -> Front -> Pads, Replace -> Rear
Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

Pads, Replace

Front
  • Raise and support vehicle, then remove front tire and wheel assemblies.
  • Remove retaining spring.
  • Disconnect brake pad wear indicator connector from lefthand side of caliper.
  • Remove plastic plugs and remove brake hose out from bracket.
  • Remove guide bolts and lift brake caliper toward vehicle rear.
  • Remove brake pads and suspend caliper aside with suitable wire.
  • Reverse procedure to install, noting the following:
    • Turn caliper piston back into bore using fixture tool No. 34 1 050, or equivalent.
    • Inspect fluid level and bleed brake system as required.
    • Replace dust sleeve a...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Mini -> Fuel Filter Scheduled Maintenance ->
Vehicle: 2002 Mini Cooper 1.6 L4 GAS

Inspection interval is determined...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Mini Cooper 1.6 L4 GAS

  • Raise and support vehicle, then tire and wheel assemblies.
  • Remove axle shaft nut.
  • Drain transaxle oil into suitable container.
  • Remove mounting bolts and support brake caliper aside. Do not stretch brake lines.
  • Remove nut and disconnect steering tie rod end from knuckle using knuckle puller tool No. 32 3 090, or equivalent.
  • Remove ABS sensor.
  • Remove nut and disconnect lower cont...

CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Relearn Procedures -> TPMS Sensor Location
Vehicle: 2002 Mini Cooper 1.6 L4 GAS

TPMS Sensor Location

Place the ignition switch in the On position, then press button with flat...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Open hood and press down on front grille trim tabs and unclip trim towards front of vehicle.
  • Remove clips securing left and right bumper trim.
  • Remove bolts securing license plate holder.
  • Remove clips on wheel arch trim and bend trim inward slightly then remove trim.
  • Remove bolt from upper alternator bracket and set bracket to one side, if equipped.
  • Rotate or lift belt tensioner arm counterclockwise, using a suitable too...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Cabin Air Filter Service -> Mini -> Cooper -> 2002-06 Coupe & 2005-08 Convertible -> 2007-09 Coupe & 2009 Convertible
Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

2002-06 Coupe & 2005-08 Convertible

The Mini is equipped with a service interval indicator.

  • Remove the four cabin air filter cover retaining screws. The cabin air filter cover is located at the lower righthand side of the instrument panel below the storage bin, Fig. .
  • Disengage the cabin air filter cover retainers, then remove the cover, Fig. .
  • Pull the cabin air filter downward to remove.
  • Install the new cabin air filter element into the filter housing, Fig. . Ensure the filter element is properly located in the guides.
  • Install the cabin air filter cover. Ensure the retainers are engaged, the...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Mini -> Electronic Power Steering (EPS) Warning Lamp ->
Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

The EPS warning lamp will illuminate for a few seconds after the ignition switch is placed in the on position or until the engine is started as a bulb check. If the lamp remains lit after the engine has started or comes on while driving the vehicle, ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Mini Cooper 1.6 L4 GAS

Danger of scalding. Open pressure cap on fill tower, only after engine has cooled down.

  • Turn off ignition.
  • Drain coolant into a suitable container.
  • Remove front carrier.
  • Remove oil cooler if equipped (ECVT only).
  • Remove upper radiator hose.
  • Remove condenser retaining bolts and lift conde...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Mini Cooper AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Mini Cooper S 1.6 L4 GAS

If drive belt is to be reused: Mark direction of travel and reinstall drive belt in same direction of travel.

  • Remove tank venting valve.
  • Remove underpan.
  • Relie...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Mini Cooper AUTOMOBILES

Component location diagrams for most 2002 Mini Cooper cars and light trucks sold in the U.S. from 1990+.

Convertible Components Diagram for 2002 Mini Cooper S 1.6 L4 GASConvertible Components Diagram for 2002 Mini Cooper S 1.6 L4 GAS

Components on diagram:
  • Convertible Top Hall Sensor
  • I01188
  • Body Components Diagram for 2002 Mini Cooper S 1.6 L4 GASBody Components Diagram for 2002 Mini Cooper S 1.6 L4 GAS

    Components on diagram:
  • Cable Shoe
  • X1266
  • Ground X01181
  • Wave Trap Connector
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Mini Cooper AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Mini Cooper cars and light trucks sold in the U.S.

    2002 Mini Cooper  1.6 L4 GAS Wiring Diagram2002 Mini Cooper 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Chime Control
  • Back Up Lamp Switch
  • Back Up Lamps
  • 2002 Mini Cooper S 1.6 L4 GAS Wiring Diagram2002 Mini Cooper S 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Courtesy and Door Handle Lighting
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Mini Cooper AUTOMOBILES

    OEM TSB listings for most 2002 Mini Cooper cars and light trucks sold in the U.S. from 1985+.

    Document: SETTING OBD READINESS CODES PRIOR TO STATE INSPECTION
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    Auto Systems:
  • Emission Controls, Vacuum Hoses
  • Document: RECALL - EQUIPMENT:OTHER:LABELS
    Vehicle: 2002 Mini Cooper 1.6 L4 GAS

    Auto Systems:
  • Identification, Models, Labels, Etc.
  • CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Mini Cooper AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Mini Cooper cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Mini Cooper SPECIFICATIONS DATA!

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