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2002 Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Hyundai Santa FE car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Hyundai Santa FE vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Import Compressor Service -> Ford (Halla) Compressor -> Compressor Clutch Service -> Compressor Clutch Replace
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    Compressor Clutch Replace

    • Remove clutch hub retaining bolt, Fig. , with aid of a spanner wrench.
    • Pull clutch hub and shims from compressor shaft. If hub cannot be pulled from compress shaft, screw an 8 mm bolt into shaft hole of clutch hub to force hub from shaft.
    • Remove pulley retaining snap ring.
    • Pull pulley bearing...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Disc Brakes -> Caliper Service -> Accent -> Assemble -> Disassemble -> Elantra & Tiburon -> Elantra, Sonata & Tiburon -> Front -> Installation -> Rear -> Removal -> Santa Fe -> Sonata -> XG 300 & XG 350
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Front

    Accent
    Removal
    • Remove wheel/tire assembly.
    • Remove brake hose from caliper and cap brake line(s).
    • Remove caliper assembly as outlined under, "Brake Pad Service."
    Disassemble
    • Remove sleeve, sleeve boot and pin boots, Fig. .
    • Protect fingers with shop towel, then blow piston from caliper bore with compressed air.
    • Remove piston boot, then pry piston seal from caliper bore using a suitable screwdriver.
    Assemble
    • Clean all components with suitable cleaner.
    • Inspect caliper bore, piston and carrier for damage or excessive wear.
    • Apply suitable rubber grease to new piston seal, then install piston s...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.

    Fuel System Relief

    • Disc...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front -> Rear
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Front

    • Remove aluminum wheel cover using suitable tool.
    • Raise and support vehicle and support it with safety stands in proper locations.
    • Remove wheel nuts and front wheels.
    • Remove split pin and castle nut.
    • Drain transaxle oil.
    • On models equipped with ABS, detach wheel speed sensor cable from bracket.
    • Detach brake hose cable from bracket.
    • Remove two flange bolts and detach knuckle from strut.
    • Separate driveshaft from axle hub by tapping lightly with plastic hammer.
    • Drive off driveshaft from transaxle or transfer inner shaft using a hammer and brass bar. Always use care not to damage...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Disconnect speedometer and shift cables.
    • Disconnect starter motor electrical conn...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

    • Open the glove compartment.
    • Press inward at both sides of the glove compartment, then lower the glove compartment.
    • Remove the lower side instrument panel crash trim pad, Fig. .
    • Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
    • Remove the two glove compartment retaining bolts, then the glove compartment.
    • Press on the cabin air filter cover tab, then...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Hyundai -> Electronic Stability Program (ESP) Warning Lamp ->
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    The ESP warning lamp is used to warn of a system fault. It will be lit when the ignition switch is placed in the on position, but should go out when the self-diagnostic system determines that the system is functioning properly. ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    Lower

    • Disconnect battery ground cable.
    • Drain cooling system into a suitable container by loosening drain plug of radiator.
    • Reposition hose clamp at radiator outlet.
    • Remove hose from radiator.
    • Reposition hose clamp at coolant inlet fitting.
    • Remove hose from coolant inlet fitting.
    • Remove hose from vehicle.
    • Reverse procedu...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

    Serpentine Drive Belt, Replace -> Air Conditioning and Power Steering Belt -> Alternator
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Alternator

    • Disconnect battery ground cable from battery.
    • Loosen alternator upper lockbolt.
    • Loosen lower mounting nut.
    • Push alternator inward toward engine.
    • Remove alternator drive belt.
    • Clean and inspect belt surfaces of all pulleys.
    • Reverse procedure to install, noting the following:
      • Torque alterna...

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES

    Component location diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.

    Engine Compartment Diagram for 2002 Hyundai Santa FE  2.4 L4 GASEngine Compartment Diagram for 2002 Hyundai Santa FE 2.4 L4 GAS

    Components on diagram:
  • Head Lamp
  • Engine Compartment Junction Block
  • E/R-A
  • E/R-B
  • E/R-C
  • Pedal Cluster Diagram for 2002 Hyundai Santa FE  2.7 V6 GASPedal Cluster Diagram for 2002 Hyundai Santa FE 2.7 V6 GAS

    Components on diagram:
  • Flasher Unit
  • Passenger Compartment Junction Block
  • Joint Connector
  • Connector M-03
  • Connector M-04
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S.

    2002 Hyundai Santa FE  2.7 V6 GAS Wiring Diagram2002 Hyundai Santa FE 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Window Defogger Switch
  • Rear Window Defogger
  • Left Power Outside Mirror Motor And Defogger
  • Right Power Outside Mirror Motor And Defogger
  • 2002 Hyundai Santa FE  2.4 L4 GAS Wiring Diagram2002 Hyundai Santa FE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Flasher Unit
  • Hazard Switch
  • Multifunction Switch
  • Hazard Relay
  • ETACS Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Hyundai Santa FE AUTOMOBILES

    OEM TSB listings for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Automatic Trans, Coolers, Torque Converter
  • Document: AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Hyundai Santa FE AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2008 Hyundai Santa FE Radiator Fan, Driver Side2008 Hyundai Santa FE Radiator Fan, Driver Side, 7 blades; Single type; Includes motor and shroud; A high quality, OE replacement radiator fan shroud assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $57.15

    Click here to view more details about 2005 Hyundai Santa FE Wiper Blade, Front, Driver Side2005 Hyundai Santa FE Wiper Blade, Front, Driver Side, 24 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.12

    Click here to view more details about 2003 Hyundai Santa FE Head Lamp/parking/signal Lamp Combination, Passenger Side2003 Hyundai Santa FE Head Lamp/parking/signal Lamp Combination, Passenger Side, HEAD LAMP/PARKING/SIGNAL LAMP COMBINATION, RH (TO 03/03/03) , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $104.02

    Click here to view more details2009 Hyundai Santa FE V6, 2.7 L, 162 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2001 Hyundai Santa FE Used Ignition Switch W/Key, w/illuminated ignition switch, Automatic Transmission, Good.

    Source: Used Auto Parts Store

    $61.00

    Click here to view more details2007 Hyundai Santa FE Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $101.00
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