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2002 Hyundai Santa FE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Hyundai Santa FE car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai Santa FE automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Hyundai Santa FE vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Imported Cars & Light Trucks & Vans -> 2001-02 -> Precautions -> A/C Refrigerant Oil -> Battery Ground Cable -> Cleanliness -> Engine Coolant -> Exercise System -> General Service -> Product Compatibility -> R-134a -> Safety
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Product Compatibility

A/C Refrigerant Oil

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced. Refer to "A/C Data" for specifications.

Engine Coolant

Before adding or replacing engine coolant, ensure product compatibility with the system being serviced. If using orange silicate-free coolant, do not mix with green silicated coolant. If mixed, premature engine, heater core or radiator corrosion may result.

...

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BRAKE SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Anti-lock Brakes -> Diagnosis & Testing -> ACCENT -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> ELANTRA, SONATA & TIBURON -> SANTA FE, XG 300 & XG 350 -> System Testing -> Testing Using Self-Test Mode -> Wiring Diagrams
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

Accessing Diagnostic Trouble Codes

  • Ensure battery voltage is between 9 and 16 volts.
  • Check warning light by turning ignition switch On and verifying that ABS warning light illuminates for one second.
  • Use Hyundai Multi-Use Tester (MUT), or equivalent, scan tool, to inspect system as follows:
    • Turn ignition switch to Off position, then connect multi-use tester to diagnostic connector.
    • Turn ignition switch to On position, then use multi-use tester to check self-diagnosis trouble codes.

Diagnostic Trouble Code Interpretation

For a description of trouble codes which can be read using the...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.

Fuel System Relief

  • Disc...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

DRIVESHAFT, Replace -> Rear
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

Rear

  • Raise vehicle off ground and support it with safety stands in proper locations.
  • Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
  • Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
  • Separate driveline from transfer assembly.
  • Remove center support bearing mounting bolts...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Starter, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect speedometer and shift cables.
  • Disconnect starter motor electrical conn...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Cabin Air Filter Service -> Hyundai -> 2001-05 Santa Fe
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Press inward at both sides of the glove compartment, then lower the glove compartment.
  • Remove the lower side instrument panel crash trim pad, Fig. .
  • Remove the four glove compartment upper cover retaining screws, then the cover, Fig. .
  • Remove the two glove compartment retaining bolts, then the glove compartment.
  • Press on the cabin air filter cover tab, then...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Hyundai -> All Wheel Drive (AWD) System Warning Lamp -> Santa Fe & Tucson
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

this lamp should light for a few seconds when the ignition is turned On as a bulb check. If th...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

  • Disconnect the ground cable from the battery terminal.
  • Disconnect the fan motor connector.
  • Loosen the radiator drain plug to drain the coolant.
  • Disconnect the upper and lower hoses and overflow tube after making marks on the radiator hose and the hose clamp to ease reassembly.
  • For vehicles with automatic transaxles, disconnect the oil cooler hoses from ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Hyundai Santa FE AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

  • Remove cover over tensioner.
  • Rotate belt tensioner pulley bolt counterclockwis...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES

Component location diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1990+.

Body Components Diagram for 2002 Hyundai Santa FE  2.4 L4 GASBody Components Diagram for 2002 Hyundai Santa FE 2.4 L4 GAS

Components on diagram:
  • SRS Control Module
  • MC01
  • MC02
  • MC03
  • Body Components Diagram for 2002 Hyundai Santa FE  2.7 V6 GASBody Components Diagram for 2002 Hyundai Santa FE 2.7 V6 GAS

    Components on diagram:
  • Door Switch
  • Connector M-55
  • Connector M-56
  • Rear Door
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Hyundai Santa FE AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S.

    2002 Hyundai Santa FE  2.7 V6 GAS Wiring Diagram2002 Hyundai Santa FE 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • SRS Control Module
  • Data Link Connector
  • Transmission Control Module
  • Powertrain Control Module
  • Engine Control Module
  • 2002 Hyundai Santa FE  2.4 L4 GAS Wiring Diagram2002 Hyundai Santa FE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Chime Bell
  • ETACM
  • Ignition Key Illumination And Door Warning Switch
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Hyundai Santa FE AUTOMOBILES

    OEM TSB listings for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST
    Vehicle: 2002 Hyundai Santa FE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Automatic Trans, Coolers, Torque Converter
  • Document: AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE
    Vehicle: 2002 Hyundai Santa FE 2.7 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Hyundai Santa FE AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Hyundai Santa FE cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Hyundai Santa FE SPECIFICATIONS DATA!

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    Source: Auto Body Parts Store

    $54.05

    Click here to view more details about 2004 Hyundai Santa FE Reflector, Rear, Driver Side2004 Hyundai Santa FE Reflector, Rear, Driver Side, A high quality, OE replacement reflector; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $18.08

    Click here to view more details2009 Hyundai Santa Fe 18" x 7" Alloy Wheel, Alloy Wheel; 18 X 7; 6 Spokes; 5 Lug; 4.5 Inch BP; Uses Tpms Sensor; All Painted Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details2002 Hyundai Santa FE V6, 2.7 L, 2700 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    $215.00

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