Auto Parts Search


      Over 40 million used auto parts online. Shop online for auto and truck parts and save up to 75%

2002 Ford Windstar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

    Automotive Domain Names

    Help me findSearch

    Select Section

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Windstar automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Windstar vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cycling Switch, Replace -> Blackwood, Expedition & Navigator -> Econoline, Excursion, F-Super Duty & F-150 -> Escape & Windstar -> Ranger
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Blackwood, Expedition & Navigator
    • Remove junction block splash shield.
    • Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
    • Disconnect electrical connector and remove cycling switch.
    • Reverse procedure to install, noting the following:
      • Install new O-rings coated with suitable refrigerant oil.
      • Torque junction block mounting screws to 108 inch lbs.
      • Torque starter relay cable ends to 71 inch lbs.
    Econoline, Excursion, F-Super Duty & F-150
      ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Drum Brakes -> Escape, Villager & Windstar -> Precautions
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, precautions should be taken to minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.

    • Wear a suitable respirator approved for asbestos dust u...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

    On model...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm ball joint pinch bolt and nut, then separate ball...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Description
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The TPMS (Tire Pressure Monitor) system detects differences in inflation pressures in one or more tires. The system uses the ABS (Anti-Lock Brake system wheel speed sensors to...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Alternator, Replace
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    • Disconnect battery ground cable.
    • Remove accessory drive belt.
    • Remove alternator electrical connectors.
    • Release wiring harness from alternator.
    • Remove alternator mounti...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Ford Motor Co. Trucks -> Charge System Warning Indicator ->
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose from he...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    Component location diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1990+.

    Door Glass Run Retainer,Door Glass Top Run Diagram for 2002 Ford Windstar  3.8 V6 GASDoor Glass Run Retainer,Door Glass Top Run Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • Window Regulator Control Switch
  • Door Power Window Regulator
  • Door Window Regulator Motor
  • Full Body Diagram for 2002 Ford Windstar  3.8 V6 GASFull Body Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • Wheel Speed Sensor
  • Sliding Door Ajar Switch
  • Interior Lamp
  • Sliding Door Contact Switch
  • Rear Wiper Motor Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S.

    2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Cargo Lamp
  • Overhead Console
  • Interior Lamp, Front
  • 2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Overhead Console
  • Fuel Door Interlock Switch
  • Rear Electronic Module
  • Power Sliding Door Module- Left Hand Side
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Windstar AUTOMOBILES

    OEM TSB listings for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Windstar AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Ford Windstar Header Panel1998 Ford Windstar Header Panel, A high quality, direct fit OE replacement header panel; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $68.50

    Click here to view more details about 2003 Ford Windstar Headlight, Driver Side2003 Ford Windstar Headlight, Driver Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $43.81

    Click here to view more details about 2001 Ford Windstar Center Cap2001 Ford Windstar Center Cap, Wheel Center Cap; Fits ALY03323; Silver Logo; Used, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $16.45

    Click here to view more details about 2000 Ford Windstar V6, 3.8 L, 232 CID Rebuilt Engine2000 Ford Windstar V6, 3.8 L, 232 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,720.00

    Click here to view more details2000 Ford Windstar Used Exhaust Manifold, (6-232, 3.8L), L. (FR), Good.

    Source: Used Auto Parts Store

    $111.00

    Click here to view more details1996 Ford Windstar Used A/C Compressor, 3.0, AUTO, 4X2, Very Good.

    Source: Used Auto Parts Store

    $132.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2002 Ford Windstar vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    GOT A WEBSITE?Make money with Automotix

    Make money with Automotix Partner Program.

    Learn more

    Auto Repair Quick Search
    Help me find