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2002 Ford Windstar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Windstar automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Windstar vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    General Service Domestic Vehicles -> 2001-02 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    DaimlerChrysler Corp.

    Passenger Cars

    Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

    Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

    When other ai...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Anti-Lock Brakes -> Windstar -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Accessing Diagnostic Trouble Codes

    • Connect New Generation Star (NGS) Tester tool No. 007-00500, or equivalent, to Data Link Connector (DLC) located under instrument panel to right of steering column.
    • Place ignition in RUN position.
    • Follow instructions on NGS Tester screen to retrieve Diagnostic Trouble Codes (DTC).

    Diagnosti...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1995-03 Windstar
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The inertia switch is located at ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Front

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove bolts and position disc brake caliper aside.
    • Remove front axle wheel hub retainer nut and washer.
    • Remove lower control arm ball joint pinch bolt and nut, then separate ball...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Reset Procedures
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The Low tire Pressure Warning system is designed to detect a significant loss of inflation in any one of the tires installed on the vehicle. This system uses the anti-lock brake wheel speed sensors to detect a change in wheel speed due to deflation of a tire. Inflating a low tire will not reset the Tire Warning system . The Low Tire Warning system should also be reset, tires have been rotated, after tire replacement and after wheel alignment. Reset the Low Tire Warning system as follows:

    • Place the ignition switch in the On posit...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Starter, Replace
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    • Raise and support vehicle.
    • Disconnect starter cable, then disconnect solenoid connector by pulling on connector shell only. Do not pull on wire.
    • Remove upper and lower ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Ford Motor Co. Trucks -> Charge System Warning Indicator ->
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    The charge system warning indicator lamps are used to warn of no alternator output. When ignition switch contacts are closed, current flows through charge indicator and pa...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Reposition heater hose outlet clamp at heater core.
    • Disconnect heater outlet hose from he...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    Component location diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1990+.

    Parking Brake System Components Diagram for 2002 Ford Windstar  3.8 V6 GASParking Brake System Components Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • Parking Brake Control
  • Parking Brake Rear Cable
  • Parking Brake Cable Equalizer
  • Parking Brake Warning Indicator Switch
  • Parking Brake Boot
  • Airbag and Safety Belt Pretensioner Supplemental Restraint System Diagram for 2002 Ford Windstar  3.8 V6 GASAirbag and Safety Belt Pretensioner Supplemental Restraint System Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • Clockspring
  • Driver Air Bag Module
  • Passenger Air Bag Module
  • Safety Belt Retractor Pretensioner
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S.

    2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Switch
  • Instrument Cluster
  • Main Light Switch
  • Overhead Console
  • Data Link Connector (DLC)
  • 2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Multi-Function Switch
  • Rear Electronic Module
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Windstar AUTOMOBILES

    OEM TSB listings for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Windstar AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2000 Ford Windstar Grille Assembly2000 Ford Windstar Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $44.21

    Click here to view more details about 1995 Ford Windstar Oxygen Sensor1995 Ford Windstar Oxygen Sensor.

    Source: Auto Body Parts Store

    $23.08

    Click here to view more details1997 Ford Windstar Side Marker Lamp, Passenger Side, SIDE MARKER LAMP, RH, WO/BULB, AMBER/CLEAR (CORNER OF FENDER) , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $17.50

    Click here to view more details2000 Ford Windstar V6, 3 L, 182 CID Rebuilt Engine, V-6 FWD OHV, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,585.00

    Click here to view more details2000 Ford Windstar Used Air Flow Meter/Sensor, 4.0, AUTO, RWD, Very Good.

    Source: Used Auto Parts Store

    $44.00

    Click here to view more details2001 Ford Windstar Used Exhaust Manifold, Passenger Side Rear, NEW 1390327 6-232 (3.8L), R. (), AFTERMARKET.

    Source: Used Auto Parts Store

    $88.00
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