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2002 Ford Windstar CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Windstar automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Windstar vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Compressor Service -> Shaft Seal, Replace -> FS-10 -> Installation -> Removal
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

FS-10

Removal
  • Clamp compressor in suitable support, then remove clutch hub as outlined under "Clutch Hub & Pulley, Replace."
  • Remove shaft seal felt from nose of compressor.
  • Remove snap ring as follows:
    • Insert tip of snap ring remover tool No. T89P-19623-DH, or equivalent, into one eye of the snap ring, Fig. .
    • Rotate snap ring until eye is close to compressor shaft, Fig. .
    • Keeping tool shaft against side of nose opening, quickly pull upward and remove snap ring, Fig. .
  • Push shaft seal remover over compress...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1995-03 Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

The inertia switch is located at ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

CV AXLE SHAFT, Replace -> Front
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Front

  • With vehicle in NEUTRAL, position on a hoist.
  • Remove front wheel and tire assembly.
  • Remove bolts and position disc brake caliper aside.
  • Remove front axle wheel hub retainer nut and washer.
  • Remove lower control arm ball joint pinch bolt and nut, then separate ball...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Description
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

The TPMS (Tire Pressure Monitor) system detects differences in inflation pressures in one or more tires. The system uses the ABS (Anti-Lock Brake system wheel speed sensors to...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Alternator, Replace
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

  • Disconnect battery ground cable.
  • Remove accessory drive belt.
  • Remove alternator electrical connectors.
  • Release wiring harness from alternator.
  • Remove alternator mounti...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1999-2003 Windstar & 2004-07 Freestar & Monterey
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the hood.
  • Release the cabin air filter cover retaining snaps, then remove the cover. The cabin air filter cover is located on the ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump.
  • Remove radiator outlet hose from water pump and from vehicle.
  • Reverse procedure to inst...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

Component location diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1990+.

Brake Reservoir,Brake Vacuum Booster, Brake Master Cylinder Diagram for 2002 Ford Windstar  3.8 V6 GASBrake Reservoir,Brake Vacuum Booster, Brake Master Cylinder Diagram for 2002 Ford Windstar 3.8 V6 GAS

Components on diagram:
  • Brake Master Cylinder
  • Brake Vacuum Booster
  • Brake Reservoir
  • Control Module,Brake Pressure Control Valve Diagram for 2002 Ford Windstar  3.8 V6 GASControl Module,Brake Pressure Control Valve Diagram for 2002 Ford Windstar 3.8 V6 GAS

    Components on diagram:
  • 4-WABS Control Module
  • Four Wheel Anti-Lock Brake System Hydraulic Control Unit
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Windstar AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Windstar cars and light trucks sold in the U.S.

    2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Rectifier
  • Generator
  • Regulator
  • Field
  • 2002 Ford Windstar  3.8 V6 GAS Wiring Diagram2002 Ford Windstar 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Electronic Module
  • Trailer Tow Control Unit
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Windstar AUTOMOBILES

    OEM TSB listings for most 2002 Ford Windstar cars and light trucks sold in the U.S. from 1985+.

    Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 2002 Ford Windstar 3.8 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Windstar AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Windstar cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Ford Windstar Mirror, Passenger Side1998 Ford Windstar Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $32.88

    Click here to view more details1997 Ford Windstar Fuel Pump, A high quality, direct fit OE replacement fuel pump; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $78.09

    Click here to view more details about 1999 Ford Windstar Aftermarket Center Caps1999 Ford Windstar Aftermarket Center Caps, Aftermarket Center Caps; 4 Piece Set, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $76.50

    Click here to view more details1998 Ford Windstar V6, 3 L, 182 CID Rebuilt Engine, FWD, roller, block # F58E, F6AE, head # E6AE, crank # E6AE-AH, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,585.00

    Click here to view more details2001 Ford Windstar Used Exhaust Manifold, Passenger Side Rear, NEW 1390327 6-232 (3.8L), R. (), AFTERMARKET.

    Source: Used Auto Parts Store

    $88.00

    Click here to view more details1995 Ford Windstar Used Exhaust Manifold, 3.8L, RIGHT, REAR, Very Good.

    Source: Used Auto Parts Store

    $80.00
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