2002 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Compressor Service -> Compressor Clutch Service -> Clutch Field Coil, Replace -> Clutch Hub & Pulley, Replace -> FS-10 & SC90V -> Installation -> Removal -> SC115
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Clutch Hub & Pulley, Replace

Removal
  • Holding clutch plate with a suitable spanner wrench, Figs. and , remove clutch hub retaining nut or bolt, Figs. through .
  • On models where clutch plate is retained with a nut, remove clutch hub and shims from compressor shaft using hub remover tool No. T94P-19703-AH, or equivalent, Fig. .
  • On models where clutch plate is retained by a bolt, lift assembly and shims from compressor. If necessary, thread a suitable bolt into clutch plate hub to break hub free of shaft, Fig. .
  • On all models, rem...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Vacuum & Wiring Diagrams -> Light Trucks & Vans
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cycling Switch, Replace -> Blackwood, Expedition & Navigator -> Econoline, Excursion, F-Super Duty & F-150 -> Escape & Windstar -> Ranger
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
  • Remove junction block splash shield.
  • Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
  • Disconnect electrical connector and remove cycling switch.
  • Reverse procedure to install, noting the following:
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque junction block mounting screws to 108 inch lbs.
    • Torque starter relay cable ends to 71 inch lbs.
Econoline, Excursion, F-Super Duty & F-150
    ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Condenser, Replace -> 2.3L Engine -> 2.5L, 3.0L & 4.0L Engines -> 2001 -> 2002 -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
  • Recover refrigerant as outlined under .
  • Remove radiator as outlined under "Radiator.".
  • Remove mounting nuts, then disconnect condenser core inlet and outlet lines. Cap or plug lines and openings.
  • Remove mounting bolts and brackets, then the condenser core. Cap or plug lines and openings.
  • Reverse procedure to install, nothing the following:
    • Install new O-rings coated with suitable refrigerant oil.
    • Torque bracket mounting bolts to 66-92 inch lbs.
    • Torque line mounting nuts to 61-82 inch lbs...

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