2002 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

Auto Parts Search


Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!
Help me findSearch
Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Windstar car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2002 Ford Windstar automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Pressure Cutoff Switch, Replace
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

  • Disconnect electrical connector.
  • Remove pressure cutoff switch.
  • Reverse procedure to install...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Evaporator Core, Replace -> 2001 -> 2002 -> Auxiliary -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Front -> Less Auxiliary -> Ranger -> Villager -> Windstar -> With Auxiliary
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
Front
  • Recover refrigerant as outlined under .
  • Remove instrument panel as outlined under "Instrument Panel."
  • Drain coolant into suitable container.
  • Remove junction block with splash shield.
  • Disconnect starter relay cable ends.
  • Disconnect connector, then remove mounting screws, pin-type retainers and junction block bracket.
  • Clamp heater core inlet and outlet hoses using suitable tools.
  • Disconnect heater core hoses.
  • Disconnect refrigerant lines using suitable spring lock too...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Actuator & Control Motors, Replace -> 2001 -> 2002 -> Air Inlet Vacuum Motor -> Air Inlet  Vacuum Motor -> Auxiliary Diverter Electronic Actuator -> Auxiliary Temperature & Air Distribution Blend Doors -> Auxiliary Temperature Blend Electronic Actuator -> Blackwood, Expedition & Navigator -> Defroster Airflow Vacuum Motor -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Floor Airflow Vacuum Motor -> Front Temperature Blend Electronic Actuator -> Lefthand Temperature Blend Electronic Actuator -> Panel Airflow Vacuum Motor -> Panel/Defrost Vacuum Motor -> Panel/Floor & Air Inlet Vacuum Motors -> Panel/Floor Vacuum Motor -> Ranger -> Recirculation Air Duct Vacuum Motor -> Righthand Dual Automatic Temperature Control (DATC) Temperature Blend -> Temperature Blend Electronic Actuator -> Vacuum Motors -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Do not bend the actuator lever.

Blackwood, Expedition & Navigator
Front Temperature Blend Electronic Actuator
  • On models equipped with center console, remove center console blower motor as outlined under "Blower Motor,"
  • On all models, remove pin-type retainers and expand clip.
  • Remove front seats.
  • Remove kick panel and sill trim.
  • Pull back carpet and remove floor duct panel.
  • Disconnect electrical connector and remove blend door actuator mounting screws.
  • Disconnect actuator shaft by pulling it down, then re...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details2003 Ford Windstar Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$37.17

Click here to view more details1996 Ford Windstar Ignition Lock Cylinder, Keys included; A high quality, direct fit OE replacement ignition lock cylinder; With 2 years limited Trustbuilt warranty..

Source: Auto Body Parts Store

$60.85

Click here to view more details about 1997 Ford Windstar 15" x 6" Alloy Wheel1997 Ford Windstar 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 15 Slots; 5 Lug; 4.25 Inch BP; TAN, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details about 2000 Ford Windstar V6, 3.8 L, 232 CID Rebuilt Engine2000 Ford Windstar V6, 3.8 L, 232 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,720.00

Click here to view more details1996 Ford Windstar Used A/C Compressor, 4.0, AUTO, RWD 6-245 (4.0L), Very Good.

Source: Used Auto Parts Store

$93.00

Click here to view more details1995 Ford Windstar Used Wheel, 15X6 (STEEL), Very Good.

Source: Used Auto Parts Store

$88.00
More parts
Help me findSearch
Auto Repair Quick Search
Help me find
Search DIY repair manuals by VIN...
Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

Find out what info we have for your vehicle

Get the Complete Technical Service Bulletins!
Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2002 Ford Windstar vehicle.
Access the Complete guide!
Need To Fix Your Car or Truck?
Save Money With Free Car Insurance Quote
FREE car insurance quote
Enter Zip Code:
Auto Repair Quick Search
Help me find