2002 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> 2.3L -> 2.5L Engine -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.6L & 5.4L SOHC Engine -> 4.6L Engine -> 5.0L Engine -> 5.4L DOHC -> Blackwood, Expedition & Navigator -> Escape, Explorer Sport & Explorer Sport Trac -> Excursion & F-Super Duty -> Explorer & Mountaineer -> F-150 -> Pushrod Engine -> Ranger -> SOHC Engine -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
4.6L & 5.4L SOHC Engine
  • Partially drain engine coolant into suitable container.
  • Disconnect upper radiator hose.
  • Remove mounting bolts and power steering reservoir upper mounting bracket.
  • Remove mounting bolts and water outlet adapter.
  • Remove thermostat bolts and O-ring.
  • Reverse procedure to install, noting the following.
    • Install new O-ring.
    • Torque water outlet adapter mounting bolts to 18 ft. lbs.
    • Torque power steering reservoir upper mounting bracket to mount bolt...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Accumulator/Drier, Replace -> 2001 -> 2002 -> 4.2L Engine -> 4.6L & 5.4L Engines -> Blackwood, Expedition & Navigator -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Ranger -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
  • Recover refrigerant as outlined under .
  • Remove junction block splash shield.
  • Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
  • Disconnect cycling switch connector.
  • Disconnect accumulator manifold and tube using suitable spring lock coupling tool.
  • Remove bracket clamp mounting bolt
  • Disconnect accumulator to evaporator line using suitable spring lock coupling tool.
  • Remove accumulator/drier.
  • Remove cycling switch.
  • ...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Actuator & Control Motors, Replace -> 2001 -> 2002 -> Air Inlet Vacuum Motor -> Air Inlet  Vacuum Motor -> Auxiliary Diverter Electronic Actuator -> Auxiliary Temperature & Air Distribution Blend Doors -> Auxiliary Temperature Blend Electronic Actuator -> Blackwood, Expedition & Navigator -> Defroster Airflow Vacuum Motor -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Floor Airflow Vacuum Motor -> Front Temperature Blend Electronic Actuator -> Lefthand Temperature Blend Electronic Actuator -> Panel Airflow Vacuum Motor -> Panel/Defrost Vacuum Motor -> Panel/Floor & Air Inlet Vacuum Motors -> Panel/Floor Vacuum Motor -> Ranger -> Recirculation Air Duct Vacuum Motor -> Righthand Dual Automatic Temperature Control (DATC) Temperature Blend -> Temperature Blend Electronic Actuator -> Vacuum Motors -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Do not bend the actuator lever.

Blackwood, Expedition & Navigator
Front Temperature Blend Electronic Actuator
  • On models equipped with center console, remove center console blower motor as outlined under "Blower Motor,"
  • On all models, remove pin-type retainers and expand clip.
  • Remove front seats.
  • Remove kick panel and sill trim.
  • Pull back carpet and remove floor duct panel.
  • Disconnect electrical connector and remove blend door actuator mounting screws.
  • Disconnect actuator shaft by pulling it down, then re...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Module Configuration Procedure -> Ford Motor Company -> 1999-2003 -> Calibration Update -> Programmable Module Installation (PMI) -> Programmable Parameters
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Some modules will need to be programmed as part of a repair procedure, Fig. . If not the module will not function properly and may set a number of diagnostic trouble codes including B2477 or P1639 indicating necessary data has not been programmed into the new module.

Module parameters and values are unique to each vehicle, therefore modules should not be exchanged from vehicle to vehicle.

There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These ...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2003 Ford Windstar Bumper Cover, Front2003 Ford Windstar Bumper Cover, Front.

Source: Auto Body Parts Store

$56.73

Click here to view more details about 2000 Ford Windstar Mirror, Driver Side2000 Ford Windstar Mirror, Driver Side, This OE replacement mirror is primered and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather. Item is backed by 2-year Kool Vue limited warranty.</p><p><b><i>Specifications</i></b>:<ul><li type="circle">6-hole, 5-prong connector</li><li type="circle">Without signal light and memory feature</li></ul></p><p><b>Kool Vue</b> specializes in producing mirrors for all vehicle makes and models; our mirrors go through rigorous testing that includes 35,000 hours of Weather Testing, 500 Swing Tests and Impact, Pull Tension, Reflection and Vibration testing to make sure you purchase the highest quality mirrors. You can't go wrong with Kool Vue Mirrors!</p>.

Source: Auto Body Parts Store

$39.58

Click here to view more details about 2003 Ford Windstar 15" x 6" Steel Wheel2003 Ford Windstar 15" x 6" Steel Wheel, Steel Wheel; 15 X 6; 12 Holes; 5 Lug; 4.25 Inch BP; Ident F4dcfa; New Replica; Black, , .

Source: Wheels / Rims, Mirrors & Lights Store

$120.50

Click here to view more details2000 Ford Windstar V6, 3 L, 182 CID Rebuilt Engine, V-6 FWD OHV, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,585.00

Click here to view more details1998 Ford Windstar Used Condenser Assembly, Very Good.

Source: Used Auto Parts Store

$105.00

Click here to view more details1999 Ford Windstar Used Condenser Assembly, 4.2, COL, FWD, Very Good.

Source: Used Auto Parts Store

$105.00
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