2002 Ford Windstar A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Powertrain Control Module (PCM)

Except 1999-2002

Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.

1999-2002
Automatic Data Transfer
  • Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
  • Follow scan tool manufacturers' instructions to download data from old PCM.
  • Install new PCM and connect scan tool to DLC.
  • Follow scan tool manufactur...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

General Service Domestic Vehicles -> 2001-02 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Actuator & Control Motors, Replace -> 2001 -> 2002 -> Air Inlet Vacuum Motor -> Air Inlet  Vacuum Motor -> Auxiliary Diverter Electronic Actuator -> Auxiliary Temperature & Air Distribution Blend Doors -> Auxiliary Temperature Blend Electronic Actuator -> Blackwood, Expedition & Navigator -> Defroster Airflow Vacuum Motor -> Econoline -> Escape -> Excursion & F-Super Duty -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F-150 -> Floor Airflow Vacuum Motor -> Front Temperature Blend Electronic Actuator -> Lefthand Temperature Blend Electronic Actuator -> Panel Airflow Vacuum Motor -> Panel/Defrost Vacuum Motor -> Panel/Floor & Air Inlet Vacuum Motors -> Panel/Floor Vacuum Motor -> Ranger -> Recirculation Air Duct Vacuum Motor -> Righthand Dual Automatic Temperature Control (DATC) Temperature Blend -> Temperature Blend Electronic Actuator -> Vacuum Motors -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Do not bend the actuator lever.

Blackwood, Expedition & Navigator
Front Temperature Blend Electronic Actuator
  • On models equipped with center console, remove center console blower motor as outlined under "Blower Motor,"
  • On all models, remove pin-type retainers and expand clip.
  • Remove front seats.
  • Remove kick panel and sill trim.
  • Pull back carpet and remove floor duct panel.
  • Disconnect electrical connector and remove blend door actuator mounting screws.
  • Disconnect actuator shaft by pulling it down, then re...

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A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Thermostat, Replace -> 2.3L -> 2.5L Engine -> 3.0L Engine -> 4.0L Engine -> 4.2L Engine -> 4.6L & 5.4L Engines -> 4.6L & 5.4L SOHC Engine -> 4.6L Engine -> 5.0L Engine -> 5.4L DOHC -> Blackwood, Expedition & Navigator -> Escape, Explorer Sport & Explorer Sport Trac -> Excursion & F-Super Duty -> Explorer & Mountaineer -> F-150 -> Pushrod Engine -> Ranger -> SOHC Engine -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Blackwood, Expedition & Navigator
4.6L & 5.4L SOHC Engine
  • Partially drain engine coolant into suitable container.
  • Disconnect upper radiator hose.
  • Remove mounting bolts and power steering reservoir upper mounting bracket.
  • Remove mounting bolts and water outlet adapter.
  • Remove thermostat bolts and O-ring.
  • Reverse procedure to install, noting the following.
    • Install new O-ring.
    • Torque water outlet adapter mounting bolts to 18 ft. lbs.
    • Torque power steering reservoir upper mounting bracket to mount bolt...

CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> Ford Motor Co.
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2002 Ford Windstar A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Windstar AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2002 Ford Windstar cars and light trucks from 1990+

Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 2002 Ford Windstar 3.8 V6 GAS

Passenger Cars

Prior to disconnecting battery, record preset radio frequencies.

After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

Aspire
  • Disconnect battery ground cable and isolate.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove four driver's side air bag module mounting bolts.
  • Disconnect driver's side air bag module...

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