2002 Ford Focus REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 Ford Focus CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 Ford Focus car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Focus automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 Ford Focus vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

General Service Domestic Vehicles -> 2001-02 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
Vehicle: 2002 Ford Focus Street 2.0 L4 GAS

While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

  • Refrigerant systems must have an adequate, but not excessive charge.
  • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
  • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

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BRAKE SERVICE PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder Overhaul -> Overhaul -> Wheel Cylinders
Vehicle: 2002 Ford Focus ZTS 2.0 L4 GAS

Master Cylinder Overhaul

Disassemble
  • Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder.
  • Remove stop bolt and pressure control valves, if equipped.
  • Pry up on reservoir and remove it from master cylinder body.
  • Remove fluid control valve, if equipped.
  • Depress primary piston and remove snap ring from retaining groove at open end of bore.
  • Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection

When disassembled, wash all parts in clean brake...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Ford Motor Co. Passenger Cars -> Component Locations -> 2000-06 Focus
Vehicle: 2002 Ford Focus ZX5 2.0 L4 GAS

Refer to Fig....

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2002 Ford Focus SVT 2.0 L4 GAS

  • Loosen strut lock nut 5 rotations. Use Allen key to prevent piston from rotating.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Disconnect ball joint from knuckle.
  • Remove hub nut.
  • Using puller No. 204-069 and stud extension tool No. 204-085, or equivalents, Fig. , separate halfshaft from wheel hub.
  • On right side, remove intermediate shaft bearing mounting nuts.
  • On either ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Starter, Replace
Vehicle: 2002 Ford Focus ZX5 2.0 L4 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner outlet tube.
  • Remove starter motor mounting bolts.
  • Raise and support vehicle.
  • Disconnect starter motor electrical connector.
  • Remove starter motor from veh...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 2000-07 Focus
Vehicle: 2002 Ford Focus ZTS 2.0 L4 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Position the windshield wipers in the vertical position.
  • Open the hood.
  • Remove the caps from the righthand side air cowl grille retaining screws.
  • Remove the righthand side air cowl grille retaining screws, then the grille.
  • Open the service flap, then remove the cabin air filter ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Ford Motor Co. Cars -> Low Coolant Lamp ->
Vehicle: 2002 Ford Focus LX 2.0 L4 GAS

The low coolant warning lamp should light whenever the coolant level in the coolant recovery bottle is 1/4 to 3/4 inch or more below the cold full mark. Raise coolant level in recovery bottle to the cold full mark to turn lamp off.

On models equipped with GEM module and low coolant level warning system, t...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Radiator, Replace
Vehicle: 2002 Ford Focus S2 2.0 L4 GAS

  • Disconnect cooling fan motor electrical connectors.
  • Remove two pin-type retainers.
  • Raise and support vehicle.
  • Release top clip of radiator to allow cooling fan motor and shroud to be raised.
  • Remove fan and shroud.
  • Drain coolant into suitable container.
  • Remove four pin-type retainers from radiator air deflector.
  • Lower vehicle, then disconnect upper radiator hose.
  • Raise and support vehicle.
  • On models eq...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Ford Focus AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 Ford Focus SE 2.0 L4 GAS

  • Raise and support vehicle.
  • Remove drive belt cover.
  • Loosen bolts on coola...

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COMPONENT LOCATION DIAGRAMS FOR 2002 Ford Focus AUTOMOBILES

Component location diagrams for most 2002 Ford Focus cars and light trucks sold in the U.S. from 1990+.

Engine Cooling Fan Motor Diagram for 2002 Ford Focus SVT 2.0 L4 GASEngine Cooling Fan Motor Diagram for 2002 Ford Focus SVT 2.0 L4 GAS

Components on diagram:
  • Engine Cooling Fan Motor
  • Connector C-72
  • On Radiator,Dual Engine Cooling Fan Diagram for 2002 Ford Focus ZX3 2.0 L4 GASOn Radiator,Dual Engine Cooling Fan Diagram for 2002 Ford Focus ZX3 2.0 L4 GAS

    Components on diagram:
  • Engine Cooling Fan Motor
  • Engine Cooling Fan Resistor
  • Second Cooling Fan Motor
  • Connector C-201
  • Connector C-202
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Focus PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 Ford Focus AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 Ford Focus cars and light trucks sold in the U.S.

    2002 Ford Focus S2 2.0 L4 GAS Wiring Diagram2002 Ford Focus S2 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Light Switch
  • Antenna
  • 2002 Ford Focus ZX3 2.0 L4 GAS Wiring Diagram2002 Ford Focus ZX3 2.0 L4 GAS Wiring Diagram

    Components on diagram:
  • Low Beam Relay
  • Battery
  • Left Headlamp
  • Light Switch
  • Right Headlamp
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Focus WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 Ford Focus AUTOMOBILES

    OEM TSB listings for most 2002 Ford Focus cars and light trucks sold in the U.S. from 1985+.

    Document: ENGINE VIBRATION AT IDLE - REVISED
    Vehicle: 2002 Ford Focus SE 2.0 L4 GAS

    Symptoms:
  • Vibration
  • Auto Systems:
  • Gasoline Engines
  • Document: CLUTCH PEDAL RETURN SPRING NOISE AND/OR FREE PLAY - REVISED
    Vehicle: 2002 Ford Focus SE 2.0 L4 GAS

    Symptoms:
  • Noise
  • Insufficient Performance
  • Auto Systems:
  • Manual Trans, Clutches, Linkage, MTX
  • CLICK HERE TO GET FULL ACCESS TO 2002 Ford Focus TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 Ford Focus AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Ford Focus cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Ford Focus cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Ford Focus cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Ford Focus cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 Ford Focus SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 Ford Focus Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $86.71

    Click here to view more details about 2006 Ford Focus Headlight, Driver Side2006 Ford Focus Headlight, Driver Side, Bulbs included; Composite, combination, and halogen type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $45.16

    Click here to view more details2007 Ford Focus Passenger Side Halogen Head Light Assembly, Passenger Side Halogen Head Light Assembly; Except SVT Model, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $59.50

    Click here to view more details2002 Ford Focus S2 L4, 2 L, 1989 CC, 122 CID Rebuilt Engine, Z-TECH DOHC, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,820.00

    Click here to view more details2012 Ford Focus Used Header Panel, 4DR, Gray, SE BARE, Very Good.

    Source: Used Auto Parts Store

    $213.00

    Click here to view more details2000 Ford Focus Used Parking Lamp, Passenger Side, R, Side Marker; (side bumper mtd), R., Very Good.

    Source: Used Auto Parts Store

    $76.00
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