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2002 Dodge Durango CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
General Service Domestic Vehicles -> 2001-02 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2002 Dodge Durango 4.7 V8 GAS
Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.
For R-134a system an electronic type leak detector is recommended.
Electronic Leak Detectors
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BRAKE SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
Drum Brakes -> DaimlerChrysler -> Brake Service -> 12 Inch Drum -> 9, 10, 11 & 13 Inch Drums -> Brake Shoe, Replace -> Caravan, Dakota, Durango, Town & Country & Voyager -> Full Size Pickup -> Inspection -> Installation -> Removal
Vehicle: 2002 Dodge Durango 4.7 V8 GAS
Brake Shoe, Replace
Do not intermix automatic adjuster components from side to side.
9, 10, 11 & 13 Inch Drums
Caravan, Dakota, Durango, Town & Country & Voyager
Removal
- Raise and support vehicle, then remove rear wheels.
- Remove drum retaining nuts if equipped, then the drums. If drum will not separate from brake shoes or axle, proceed as follows:
- Ensure parking brake is disengaged.
- Remove adjuster hole plug from backing plate.
- Insert small screwdriver or equivalent, through adjuster hole, then push and hold self adjuster lever off adjuster screw assembly,. Fig. .
- Back off adjuster screw as...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> B Series Vans, Dakota, Durango, D & W Series, Ramcharger, Ram Truck 1500-3500 & Ram Van 1500-3500 w/Fuel Injection -> Less Fuel Pressure Test Port -> Multipoint Fuel Injection -> Throttle Body Fuel Injection -> With Fuel Pressure Test Port
Vehicle: 2002 Dodge Durango 4.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive st...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2002 Dodge Durango 5.9 V8 GAS
- With vehicle in neutral, position vehicle on hoist.
- Remove skid plate, if equipped.
- Remove hub nut from the half shaft.
- Remove brake caliper and rotor.
- Remove wheel speed sensor if equipped.
- Remove hub bearing bolts from the knuckle.
- Remove hub bearing and brake shield from knuckle.
- Suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
Alternator, Replace
Vehicle: 2002 Dodge Durango 5.9 V8 GAS
- Remove Battery ground cable.
- Remove alternator belt.
- Remove pivot and mounting bolts, then position alternator for wire connection access.
- Remove harness hold-down, battery terminal, ground terminal and f...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
Chrysler LLC Trucks -> Service 4WD System Warning Lamp ->
Vehicle: 2002 Dodge Durango 5.9 V8 GAS
This lamp should light for a approximately 2 seconds when the ignition is turned On as a bulb check. If the warning lamp...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 Dodge Durango 4.7 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump inlet tube.
- Remove radiator outlet hose from water pump inlet tube and from vehicle.
- Reverse pro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Dodge Durango AUTOMOBILES
Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2002 Dodge Durango 5.9 V8 GAS
Removal
The automatic tensioner is equipped with an indexing arrow on the back of tensioner housing. If a new belt is being installed, arrow must be within approximately 1/8 inch of indexing mark. If an old belt is being used, it must not pass the indexing point.
- Attach a suitable wrench to automatic tensioner pulley mounting bolt.
- Rotate tensioner assembly clockwise until tension has been relieved.
- Remove belt from idler puller...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Dodge Durango AUTOMOBILES
Component location diagrams for most 2002 Dodge Durango cars and light trucks sold in the U.S. from 1990+.
Underbody Components Diagram for 2002 Dodge Durango 5.9 V8 GAS Components on diagram: |
Heating & A/C System Diagram for 2002 Dodge Durango 4.7 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Dodge Durango AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Dodge Durango cars and light trucks sold in the U.S.
2002 Dodge Durango 4.7 V8 GAS Wiring Diagram Components on diagram: |
2002 Dodge Durango 5.9 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Dodge Durango AUTOMOBILES
OEM TSB listings for most 2002 Dodge Durango cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2002 Dodge Durango 5.9 V8 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2002 Dodge Durango 5.9 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Dodge Durango AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Dodge Durango cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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