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2002 Chevrolet Trailblazer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS
Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.
If the power unit fails, the brak...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS
Returnless Fuel System
On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."
On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2002 Chevrolet Trailblazer EXT 4.2 L6 GAS
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft to the pinion flang...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Starter, Replace
Vehicle: 2002 Chevrolet Trailblazer EXT 4.2 L6 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Raise and...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Radiator, Replace
Vehicle: 2002 Chevrolet Trailblazer EXT 4.2 L6 GAS
- Drain coolant from radiator into a suitable container, then disconnect upper coolant reservoir hose.
- Remove upper fan shroud bolts, then shroud.
- Disconnect and plug transmission fluid cooler lines.
- D...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 Chevrolet Trailblazer EXT 4.2 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove t...
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COMPONENT LOCATION DIAGRAMS FOR 2002 Chevrolet Trailblazer AUTOMOBILES
Component location diagrams for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. from 1990+.
Global Positioning System Antenna Diagram for 2002 Chevrolet Trailblazer 4.2 L6 GAS Components on diagram: |
I/P Trim Panel Diagram for 2002 Chevrolet Trailblazer 4.2 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 Chevrolet Trailblazer AUTOMOBILES
OEM drawn wiring diagrams for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S.
2002 Chevrolet Trailblazer 4.2 L6 GAS Wiring Diagram Components on diagram: |
2002 Chevrolet Trailblazer 4.2 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 Chevrolet Trailblazer AUTOMOBILES
OEM TSB listings for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2002 Chevrolet Trailblazer 4.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 Chevrolet Trailblazer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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