2002 BMW 530I REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2002 BMW 530I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2002 BMW 530I car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your BMW 530I automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for BMW mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2002 BMW 530I vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Import Compressor Service -> Seiko/Seiki -> Compressor Clutch Service
Vehicle: 2002 BMW 530I 3.0 L6 GAS

  • Hold armature in place with holding tool No. 09991-06020, or equivalent, then remove armature plate screw, Fig. .
  • Remove armature plate with removal tool No. 09991-06030, or equivalent.
  • Remove lead wire clamp.
  • Remove felt ring and shims from shaft.
  • Install a suitable snap ring pliers, remove circlip from clutch.
  • Remove magnetic clutch lead wire clamp sc...

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BRAKE SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Hydraulic Brake Systems -> Precautions -> Audio Coded Anti-Theft System
Vehicle: 2002 BMW 530I 3.0 L6 GAS

Audio Coded Anti-Theft System

Some original radios have a coded theft protection circuit. Obtain customer's code number before disconnecting the battery, removing fuses from the underhood fuse/relay box or removing the radio.

  • After servicing vehicle, reconnect p...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

BMW -> Component Locations -> 5 Series
Vehicle: 2002 BMW 530I 3.0 L6 GAS

Refer to Fig. ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

CV AXLE SHAFT, Replace -> REAR
Vehicle: 2002 BMW 530I 3.0 L6 GAS

REAR

  • On models equipped with air suspension, proceed as follows:
    • Remove air supply system fuse.
    • Disconnect distributor block lines.
  • On all models, raise and support vehicle, then remove rear tire and wheel assembly.
  • Remove rear axle carrier.
  • Remove output shaft to transmission m...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Component Replacement -> 1997-2003 -> Installation -> Removal -> Tire Pressure Sensor -> TPMS Antenna -> TPMS Control Module
Vehicle: 2002 BMW 530I 3.0 L6 GAS

Tire Pressure Sensor

Removal
  • Dismount tire using suitable tire machine ensuring not to damage tire pressure sensor.
  • Remove the Torx screw, then the tire pressure sensor.
  • Release valve stem union nut using removal tool No. 00 2 190, or equivalent Fig. .
  • Remove washer from wheel.
Installation
  • Install new Torx screw on tire pressure sensor, then twist new valve stem by hand approximately three turns. Do not tighten Torx screw, sensor and valve stem must be loosely joined together.
  • Install the tire pressure sensor on wheel. Ensure the radial bore for gripping on the circumference of t...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Alternator, Replace
Vehicle: 2002 BMW 530I 3.0 L6 GAS

  • Remove intake air filter housing.
  • Lock belt pulley in position using suitable holding tool, then remove water pump fan clutch mounting nut using suitable wrench tool. Nut has lefthand threads.
  • Remove fan wheel with coupling.
  • Remove drive belt.
  • Remove mounting bolt...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 2002 BMW 530I 3.0 L6 GAS

Service interval is determined by the service indicator.

  • Open the hood.
  • Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
  • Remove the cabin air fi...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

BMW -> Automatic Stability Control (ASC, ASC+) & Dynamic Stability Control (DSC) Warning Lamp ->
Vehicle: 2002 BMW 530I 3.0 L6 GAS

The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the syst...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Radiator, Replace
Vehicle: 2002 BMW 530I 3.0 L6 GAS

  • Open coolant expansion tank cap and loosen vent plug.
  • Raise and support vehicle, then remove mounting bolts and front splash shield.
  • Open radiator plug and drain coolant into suitable container.
  • Open plug on righthand side of engine block near cylinder No. 2 and drain coolant into suitable container.
  • Lock belt pulley in position using holding tool No. 11 5 030, or equivalent, then remove water pump fan clutch mounting nut using wrench tool No. 11 5 040, or equivalent. Nut has lefthand threads.
  • Remove fan wheel with coupling.
  • Disconnect level sensor connector, then disconnect clamp a...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 BMW 530I AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2002 BMW 530I 3.0 L6 GAS

  • If reusing belt, mark belt with rotational direction for installation alignment.
  • Lock belt pulley in position using suitable holding tool, then remove water pump fan clutch mounting nut using suitable wrench. Nut has lefthan...

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COMPONENT LOCATION DIAGRAMS FOR 2002 BMW 530I AUTOMOBILES

Component location diagrams for most 2002 BMW 530I cars and light trucks sold in the U.S. from 1990+.

Front LH Side of Engine Compartment Diagram for 2002 BMW 530I  3.0 L6 GASFront LH Side of Engine Compartment Diagram for 2002 BMW 530I 3.0 L6 GAS

Components on diagram:
  • M80
  • X1034
  • Headlight Beam Throw Control Actuator
  • Headlight Beam Throw Control Actuator Connector
  • Behind Glove Box Diagram for 2002 BMW 530I  3.0 L6 GASBehind Glove Box Diagram for 2002 BMW 530I 3.0 L6 GAS

    Components on diagram:
  • X1123
  • Brake Fluid Level X1123 Splice Connector
  • Front Wheel Speed Splice Connector
  • X10183
  • CLICK HERE TO GET FULL ACCESS TO 2002 BMW 530I PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2002 BMW 530I AUTOMOBILES

    OEM drawn wiring diagrams for most 2002 BMW 530I cars and light trucks sold in the U.S.

    2002 BMW 530I  3.0 L6 GAS Wiring Diagram2002 BMW 530I 3.0 L6 GAS Wiring Diagram

    Components on diagram:
  • Basic Body Module
  • 2002 BMW 530I  3.0 L6 GAS Wiring Diagram2002 BMW 530I 3.0 L6 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Alternator
  • Starter
  • DME Control Module
  • Battery Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2002 BMW 530I WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2002 BMW 530I AUTOMOBILES

    OEM TSB listings for most 2002 BMW 530I cars and light trucks sold in the U.S. from 1985+.

    Document: Tools and Equipment
    Vehicle: 2002 BMW 530I 3.0 L6 GAS

    Auto Systems:
  • Tools, Equipment
  • Labor Times, Manuals, Warranty, Aids
  • Document: Tools and Equipment
    Vehicle: 2002 BMW 530I 3.0 L6 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO 2002 BMW 530I TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2002 BMW 530I AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 BMW 530I cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2002 BMW 530I SPECIFICATIONS DATA!

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