2001 Mercury Sable Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Mercury Sable

  • 2001 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:U
  • 2001 Mercury Sable 3.0 V6 FLEX, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:2
  • 2001 Mercury Sable 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:S

BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Disc Service
Vehicle: 2001 Mercury Sable 3.0 V6 FLEX

Disc brake service is critical due to the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance, and to promote long lining life and equal lining wear of both the lefthand and righthand brakes.

Do not attempt to refinish the rubbing ...

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BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 1999 -> 1999-2002 -> 1999-2002 Cougar -> 2.0L Engine -> 2.5L Engine -> 2000 -> 2001-02 -> 2003 -> Continental -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2 -> Focus -> Hydro-Boost System -> Installation -> LS & Thunderbird -> Mustang -> Overhaul -> Power Booster, Replace -> Removal -> Sable & Taurus -> Vacuum Type System
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Power Booster, Replace

Continental
  • Remove battery, then disconnect speed control actuator electrical connector.
  • Remove two retaining nuts and speed control actuator cable and position aside.
  • Remove two strut tower brace nuts and brace.
  • Remove windshield wiper motor, then rubber grommet from lower cowl panel.
  • Remove lower cowl panel nut and bolts, then lower cowl panel.
  • Disconnect power brake booster check valve, then master cylinder.
  • Remove retaining nut and evaporative emission canister purge valve.
  • Disconnect EVAP electrical connector, then vacuum hoses.
  • Remove instrument close...

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BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Power Brake Units -> Troubleshooting -> Bendix Diaphragm Types -> Bendix Hydro-Boost Type -> Brakes Grab -> Erratic Booster Operation, Binding, Grabbing Or Sticking -> Hard Pedal Or No Assist -> No Or Slow Release -> No Power Assist
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Complaints about power brake operation should be handled as if two separate systems exist. Inspect for faults in the hydraulic system first. If it is satisfactory, start inspecting the power brake circuit. For a quick inspection of proper power unit operation, press the brake pedal firmly and then start the engine. The pedal should fall away slightly and less pressure should be needed to maintain the pedal in any position.

Another inspection begins with installation of a suitable pressure gauge in the brake hydraulic system. Take a reading with the engine Off and the power unit n...

CLICK HERE TO GET FULL ACCESS TO 2001 Mercury Sable BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Hydraulic Brake Systems -> Precautions -> Battery Ground Cable
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Battery Ground Cable

Prior to service, dis...

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BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting -> Brake Roughness
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Brake Roughness

If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If thickness measurements vary by more than .0005 inch, replace the rotor.

Excessive later...

CLICK HERE TO GET FULL ACCESS TO 2001 Mercury Sable BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Mercury Sable AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Mercury Sable cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Description -> Dual Piston Calipers -> Single Piston Calipers
Vehicle: 2001 Mercury Sable 3.0 V6 GAS

Single Piston Calipers

The caliper assembly consists of a pin sliding caliper housing, inner and outer shoe and lining assemblies and a single piston, Figs. and . The caliper slides on two pins which also act as attaching bolts between caliper and the combination anchor plate and spindle. The outer brake shoe and lining assembly is longer than the inner brake shoe and lining assembly. Inner and outer shoe and lining assemblies are attached to the caliper by spring clips riveted to the shoe surfaces. The inner shoe is attached to the caliper by installing the spring clip to the insid...

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