2001 Chevrolet Express 3500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2001 Chevrolet Express 3500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2001 Chevrolet Express 3500 car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Express 3500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2001 Chevrolet Express 3500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Orifice Tube/Expansion Valve Locations -> Domestic Light Trucks & Vans -> 2001-02
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

G Series

  • Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
  • Remove master cylinder attaching nuts and position master cylinder aside.
  • Disconnect stop lamp switch electrical connector.
  • Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.
    • Torque booster retaining nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque brake pipe fittings...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 6.5L Diesel Engine
Vehicle: 2001 Chevrolet Express 3500 6.5 V8 DIESEL

On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Prior to reconnecting the connector, apply a few drops of clean motor oil to the male pipe ends.

On models equipped with plastic collar quick disconnect connectors, squeeze the connector plastic retainer release tabs to release the connector. Prior to reconnecting the connector, apply a few drops of clean motor...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

One Piece Driveshaft
  • Raise and support vehicle.
  • Mark rear universal joint to drive shaft flange.
  • Remove retaining bolts and clamps.
  • Remove propeller shaft from pinion drive flange.
  • Remove propeller shaft from transmission/transfer case.
  • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
  • Reverse procedure to install, noting the following:
    • Align reference marks made during removal.
    • Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
  • Raise and support vehicle.
  • Suppor...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Single Alternator

  • Disconnect battery ground cable.
  • Remove coolant reservoir and air cleaner.
  • Remove upper fan shroud.
  • Remove drive belt, using suitable removal tool.
  • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
  • Remove alternator mounting bolts, then alternator from vehicle.
  • Disconnect electrical connectors.
  • Reverse procedure to install, noting the following:
    • Torque front alternator mounting bolt to 37 f...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 2001 Chevrolet Express 3500 6.5 V8 DIESEL

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at thermostat housing crossover assembly.
  • Remove hose from thermostat housing crossover assembly.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater outlet hose ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Component location diagrams for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1990+.

Air Bag System Components Diagram for 2001 Chevrolet Express 3500  8.1 V8 GASAir Bag System Components Diagram for 2001 Chevrolet Express 3500 8.1 V8 GAS

Components on diagram:
  • Instrument Panel
  • Steering Column
  • Steering Wheel
  • Inflatable Restraint Steering Wheel Module
  • Inflatable Restraint Front End Discriminating Sensor
  • Door Diagram for 2001 Chevrolet Express 3500  6.5 V8 DIESELDoor Diagram for 2001 Chevrolet Express 3500 6.5 V8 DIESEL

    Components on diagram:
  • Connector C-414
  • Grommet P-905
  • Grommet P-907
  • CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2001 Chevrolet Express 3500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S.

    2001 Chevrolet Express 3500  5.7 V8 GAS Wiring Diagram2001 Chevrolet Express 3500 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Brake
  • Radio
  • Cigar Lighter
  • Illumination
  • Security
  • 2001 Chevrolet Express 3500  8.1 V8 GAS Wiring Diagram2001 Chevrolet Express 3500 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Back-Up Lamp Switch
  • Back- Up Lamp Right
  • Back-Up Lamp- Left
  • CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2001 Chevrolet Express 3500 AUTOMOBILES

    OEM TSB listings for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2001 Chevrolet Express 3500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2001 Chevrolet Express 3500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 SPECIFICATIONS DATA!

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