2001 Chevrolet Express 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Chevrolet Express 3500

  • 2001 Chevrolet Express 3500 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 2001 Chevrolet Express 3500 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 2001 Chevrolet Express 3500 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

G Series

  • Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
  • Remove master cylinder attaching nuts and position master cylinder aside.
  • Disconnect stop lamp switch electrical connector.
  • Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.
    • Torque booster retaining nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque brake pipe fittings...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> System Service -> 1997-2000 C & K Series Except 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe & Yukon -> 1997-2000 w/310 ABS -> 1999-2000 Sierra, Silverado & 2000 Suburban, Tahoe, Yukon & 2001 C & K Series -> 2000-01 w/325 ABS -> Astro & Safari -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> C & K Series Except C3500HD -> C3500HD -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> G Van -> Installation -> Manual Bleed -> P Series -> Pressure Bleed -> Removal -> S & T Series
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor Replacement -> 2WD Models -> 4WD Models -> Astro, Blazer, Bravada, Jimmy, K1500/2500 & T Series Pickup -> Except Montana, Silhouette, Trans Sport & Venture -> Front -> K3500 -> Montana, Silhouette, Trans Sport & Venture -> Rear
Vehicle: 2001 Chevrolet Express 3500 6.5 V8 DIESEL

2WD Models

Except Montana, Silhouette, Trans Sport & Venture
Front
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined under "Caliper Service."
  • Remove grease cap from hub/rotor, Fig. .
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs. while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be checked if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped ho...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Troubleshooting -> Brakes Grab -> Hard Pedal -> Slow Or No Release
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Hard Pedal

  • Internal vacuum leak.
  • Faulty control valve.
  • Broken or damaged hydraulic brake lines.
  • Collapsed or damaged vacuum hose.
  • Plugged or loose vacuum fitting.
  • Bad stud welds on front or rear housing on power head.
  • Faulty booster diaphragm.
  • Restricted air filter element.
  • Worn or distorted reaction plate or levers.
  • Cracked or broken pow...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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Shop online for auto body parts, engines, wheels, lights...

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Source: Auto Body Parts Store

$34.32

Click here to view more details about 2000 Chevrolet Express 3500 Headlight, Driver Or Passenger Side2000 Chevrolet Express 3500 Headlight, Driver Or Passenger Side, This high quality, OE replacement headlight assembly is supplied by a CAPA certified, ISO/TS 16949, and ISO9001 manufacturing facility. Comes with bulbs and backed by 1-year, unlimited-mileage warranty.<p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

Source: Auto Body Parts Store

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Click here to view more details about 2005 Chevrolet S10 Blazer 15" x 7" Steel Wheel2005 Chevrolet S10 Blazer 15" x 7" Steel Wheel, Steel Wheel; 15 X 7; 8 Slots; 5 Lug; 4.75 Inch BP; Ident TCJ; Flat Black, , .

Source: Wheels / Rims, Mirrors & Lights Store

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Source: Rebuilt Engines Store

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Click here to view more details2011 Chevrolet Express 3500 Used Air Flow Meter/Sensor, 4.8, AUTO, RWD 4.8L, Very Good.

Source: Used Auto Parts Store

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Click here to view more details2010 Chevrolet Express 3500 Used Fan Clutch, 6.0, AUTO, RWD MAN TEMP CONT (OPT C60), Very Good.

Source: Used Auto Parts Store

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