2001 Chevrolet Express 3500 Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2001 Chevrolet Express 3500

  • 2001 Chevrolet Express 3500 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 2001 Chevrolet Express 3500 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 2001 Chevrolet Express 3500 8.1 V8 GAS, CID:496, Fuel Injection, Aspiration:496, Engine VIN:, Desg:G

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

Removal

  • Remove caliper as outlined under "Caliper Service."
  • Remove inboard pad with retainer spring.
  • Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
  • Remove two sleeves from inboard ears of caliper.
  • Remove four rubber bushings from grooves in each of caliper ears.

Installation

  • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
  • Install new bushings and sleeves in caliper e...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

Diagnostic Trouble Code Interpretation

Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer "Wiring Diagrams" in "Vehicle Systems"

Connector Pin ID

On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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Diagnostic Process

  • Inspect master cylinder reservoir fluid level and for possible fluid...
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CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> G Series -> P Series
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Astro & Safari

  • Apply parking brake.
  • Disconnect reservoir and power steering hoses from booster.
  • Remove master cylinder to brake booster retaining nuts.
  • Position and support master cylinder away from booster. Do not remove hydraulic lines from master cylinder.
  • Remove booster rod from top of brake pedal.
  • Remove booster mounting nuts from inside of vehicle.
  • Remove booster assembly and gasket.
  • Reverse procedure to install, noting the following:
    • Torque booster mounting nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque power steering hoses to booster n...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed
Vehicle: 2001 Chevrolet Express 3500 6.5 V8 DIESEL

Refer to "Hydraulic Brake... "

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2001 Chevrolet Express 3500 8.1 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2001 Chevrolet Express 3500 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2001 Chevrolet Express 3500 cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2001 Chevrolet Express 3500 5.7 V8 GAS

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

CLICK HERE TO GET FULL ACCESS TO 2001 Chevrolet Express 3500 BRAKE SERVICE PROCEDURES

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