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2000 Volvo S40 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2000 Volvo S40 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo S40 automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volvo mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2000 Volvo S40 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Volvo -> Manual A/C & Heater System Diagnosis & Testing -> System Diagnosis & Testing -> Accessing Diagnostic Trouble Codes (DTCs) -> Breakout Box Connection -> C70, S70 & V70 -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Performance Test
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Performance Test

    Refer to "Automatic Temperature Control System Diagnosis & Testing" for .

    Accessing Diagnostic Trouble Codes (DTCs)

    C70, S70 & V70
    • Turn ignition switch to ON position.
    • Press REC button twice within three seconds to access DTCs.
    • DTCs are displayed as REC indicator LED flashes.

    Diagnostic Trouble Code Interpretation

    C70, S70 & V70
    • REC indicator LED flashes for one second and is off for .5 second.
    • Timing between DTCs numbers sequence is two seconds.
    • Timing between DTCs i...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Component Fault Tracing

    All procedures must be completed to avoid damaging the control unit.

    Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.

    • Check fuse in transient surge protector
    • Check all connectors, wires and ground connections for ABS System.
    • Switch ignition off.
    • Disconnect connector from control unit by depressing lock spring and swinging connector out.
    • Remove cover from hydraulic modulator.
    • Remove cover from control unit connector.
    • Remove white protective moldings from sides of connector.
    • Check ground connections in connector.
      • Always ...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Volvo -> Fuel Filter Replacement -> C70, S60, S80, V40, XC90 & S40 w/1.9L Engine
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Always disconnect the battery ground cable before replacing the fuel filter. Position a shop towel over fuel filter connections before disconnecting.

    • Connect the adapter tool (Volvo tool No. 999 5484 or equivalent), to the fuel drainage unit (Volvo tool Nos. 981 2270, 2273 and 2282 or equivalents).
    • Connect the adapter to fuel rail valve. Position the fuel drainag...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    • Raise and support vehicle on lift.
    • Remove lefthand hub cap.
    • Remove lefthand driveshaft nut and washer.
    • Remove left front wheel lug nuts.
    • Remove lefthand splash guards under engine.
    • Remove lefthand splash guard in wheel arch
    • Remove drive shaft from transmission enough to free snap ring in differential drive using suitable tool.
    • Disconnecting drive shaft from hub using suitable tool. If the drive shaft sticks in the hub, tap it with a copper or rubber mallet. If required, use a universal puller. The drive shaft can be pressed in approximately 15mm.
    • Remove brake hose from the mounti...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Alternator, Replace
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    • Disconnect battery ground cable.
    • Remove bolts for intake manifold front cover plate air cleaner module.
    • Remove vacuum hose to MAF sensor and disconnect electrical connector.
    • Disconnect brake vacuum hose from intake manifold.
    • Disconnect vacuum hose from vacuum pump then move hoses to one side.
    • Remove tie straps for cable harness on air cleaner module.
    • Remove screw holding cable harness and move cable harness below air cleaner module.
    • Remove bolt securing oil dipstick tube.
    • Detach hose clamp for rubber hose on electronic throttle module then move hose to one side.
    • Remove bolts for elec...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Cabin Air Filter Service -> Volvo -> 2000-04 S40 & V40
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.

    • Remove the sound proofing panel from under the passenger side of the instrument panel, Fi...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Volvo -> Service Indicator Lamp -> 2000-04 S40
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    • Turn ignition Off.
    • Depress trip odometer Reset button.
    • Turn ignition On.
    • SRI should start flashing when Reset button has been pressed for 10 seconds
    • Release Reset ...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Inlet

    • Drain coolant into a suitable container.
    • Reposition clamp on heat exchanger feed pipe and remove hose.
    • Reposition clamp on coolant pipe and remove hose.
    • Remove hose from vehicle.
    • Reverse procedure to...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2000 Volvo S40 AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    • On Turbocharged equipped models, remove righthand engine cover and cover over right headlamp.
    • On all ...

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2000 Volvo S40 AUTOMOBILES

    Component location diagrams for most 2000 Volvo S40 cars and light trucks sold in the U.S. from 1990+.

    Cruise Control Components Diagram for 2000 Volvo S40  1.9 L4 GASCruise Control Components Diagram for 2000 Volvo S40 1.9 L4 GAS

    Components on diagram:
  • Ignition Switch
  • Brake Pedal Switch
  • Clutch Pedal Switch
  • Switch Brake Pedal For Locking Gear Shift Selector
  • Cruise Control Control Module
  • Hazard & Turn Signal Components Diagram for 2000 Volvo S40  1.9 L4 GASHazard & Turn Signal Components Diagram for 2000 Volvo S40 1.9 L4 GAS

    Components on diagram:
  • Turn Signal Lamps
  • Ignition Switch
  • Turn Indicator/High Low Beam Switch
  • VGLA Control Module For Lock And Alarm
  • Left Turn Signal Lamp Front
  • CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2000 Volvo S40 AUTOMOBILES

    OEM drawn wiring diagrams for most 2000 Volvo S40 cars and light trucks sold in the U.S.

    2000 Volvo S40  1.9 L4 GAS Wiring Diagram2000 Volvo S40 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Starter Motor Relay
  • Starter Motor
  • Fuel Injectors
  • 2000 Volvo S40  1.9 L4 GAS Wiring Diagram2000 Volvo S40 1.9 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Starter Motor Relay
  • Starter Motor
  • Engine Control Unit
  • CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2000 Volvo S40 AUTOMOBILES

    OEM TSB listings for most 2000 Volvo S40 cars and light trucks sold in the U.S. from 1985+.

    Document: STUCK CDS IN AUDIO UNIT
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: UPDATED PROCEDURE, PROPELLER SHAFT, REMOVAL/INSTALLATION
    Vehicle: 2000 Volvo S40 1.9 L4 GAS

    Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2000 Volvo S40 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2000 Volvo S40 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2000 Volvo S40 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2000 Volvo S40 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2000 Volvo S40 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2000 Volvo S40 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Volvo S40 Grille Assembly2007 Volvo S40 Grille Assembly, With chrome frame and black mesh grille insert; Without emblem provision; A high quality, direct fit OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $99.85

    Click here to view more details about 2011 Volvo S40 Antenna2011 Volvo S40 Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $5.62

    Click here to view more details2010 Volvo S40 18" X 7.5" Alloy Wheel, ALLOY WHEEL, 18 X 7.5, 5 STUDS/LUGS, 108MM BOLT DIA, 7 DOUBLE SPOKES, HYPER SILVER, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $196.59

    Click here to view more details2007 Volvo S40 L5, 2.4 L, 144 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details2008 Volvo S40 Used Radio, UNKNOWN, Very Good.

    Source: Used Auto Parts Store

    $123.00

    Click here to view more details2006 Volvo S40 Used Ignition Switch W/Key, w/immobilizer, Very Good.

    Source: Used Auto Parts Store

    $61.00
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