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1999 Pontiac Sunfire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Pontiac Sunfire car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Pontiac Sunfire automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
Component Replacement & Adjustment -> Cavalier & Sunfire -> Heater-A/C Module, Replace
Vehicle: 1999 Pontiac Sunfire 2.4 L4 GAS
- Remove evaporator core as outlined under "Evaporator Core, Replace."
- Tip dash panel rearward, then disconnect vacuum lines and temperature cable. Refer to "Dash Panel, ... "
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BRAKE SERVICE PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
Anti-lock Brakes -> Delphi (Delco-Moraine) Type VI -> System Service -> Alero & Grand Am -> Battery Ground Cable -> Brake System Bleed -> Cavalier & Sunfire -> Component Replacement -> Cutlass & Malibu -> Electronic Brake Control Module (EBCM)/Electronic Brake Traction Control Module (EBTCM) -> Except Metro -> Front -> Hydraulic Modulator Assembly -> Hydraulic Modulator Solenoid -> Hydraulic System Flush -> Intrigue, Lumina & Monte Carlo -> Manual Bleed -> Manual Flush -> Metro -> Pressure Bleed -> Pressure Flush -> Rear -> Rehome -> Scan Tool -> Wheel Speed Sensor
Vehicle: 1999 Pontiac Sunfire 2.4 L4 GAS
Brake System Bleed
Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to their top most position as outlined under "Rehome."
Rehome
Scan Tool
All Diagnostic Trouble Codes (DTCs) must be repaired and cleared before attempting to rehome displacement cylinder pistons. Using suitably programmed scan tool, follow tool manufacturers instructions.
Pressure Bleed
On Metro models, refer to " Manual Bleed."
Pressure bleeding equipment must have a rubber diaphragm between air supply and brake fluid to prevent air, moisture and other contaminants from entering...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1999 Pontiac Sunfire 2.4 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1999 Pontiac Sunfire 2.4 L4 GAS
- Disconnect negative battery cable.
- Raise and suitably support vehicle.
- Remove tire and wheel assembly.
- Place shop towels underneath outer joint to protect from any sharp edges.
- Insert a drift into caliper and rotor to prevent rotor from turning.
- Remove drive axle nut and washer.
- Remove lower ball joint from steering knuckle. If you remove right axle, turn wheel to left. If you remove left axle, turn wheel to right.
- Disconnect wheel speed sensor harness.
- Disconnect stabilizer link from low...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
Starter, Replace
Vehicle: 1999 Pontiac Sunfire 2.4 L4 GAS
- Disconnect battery ground cable.
- Remove air inlet duct to throttle body.
- Remove top starter bolt.
- Raise and support vehi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
General Motors Corp./Saturn Cars -> Active Handling System Warning Lamp ->
Vehicle: 1999 Pontiac Sunfire 2.2 L4 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. The lamp will also come on as the system is...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
Radiator, Replace
Vehicle: 1999 Pontiac Sunfire 2.2 L4 GAS
- Drain cooling system into suitable container.
- Remove hood latch assembly.
- Remove righthand and lefthand headlamp assemblies.
- Remove radiator upper mount attaching bolts, then the mounts.
- Raise vehicle using suitable lift.
- Remove cooling fan mounting bolts, disconnect electrical connectors, then the cooling fan.
- Remove radiator outlet hose clamp from radiator using tool No. J381...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Pontiac Sunfire AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Pontiac Sunfire 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Pontiac Sunfire AUTOMOBILES
Component location diagrams for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.
 Behind LH Side Of I/P, Left Of Steering Column Diagram for 1999 Pontiac Sunfire 2.2 L4 GASComponents on diagram: |
 Top LH Side Of Engine Diagram for 1999 Pontiac Sunfire 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Pontiac Sunfire AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S.
 1999 Pontiac Sunfire 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1999 Pontiac Sunfire 2.2 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Pontiac Sunfire AUTOMOBILES
OEM TSB listings for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. from 1985+.
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1999 Pontiac Sunfire 2.2 L4 GAS Auto Systems: |
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Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1999 Pontiac Sunfire 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Pontiac Sunfire AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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