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1999 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
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- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Plymouth Voyager car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Voyager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Component Replacement & Adjustment -> Light Trucks & Vans -> Accumulator, Replace -> Cherokee & Wrangler -> Dakota -> Full Size Pickups & Grand Cherokee
Vehicle: 1999 Plymouth Voyager 3.3 V6 GAS
Cherokee & Wrangler
- Recover refrigerant as outlined under .
- Disconnect wiring harness at low pressure cycling clutch switch and loosen screw at accumulator retaining band.
- Disconnect suction line from accumulator, then accumulator inlet tube from evaporator. Install plugs or tape over all open refrigerant lines.
- Remove accumulator from retaining band.
- Reverse procedure to install.
Full Size Pickups & Grand Cherokee
- Recover refrigerant as outlined under , then disconnect refrigerant lines from accumulator. Install a plug or ...
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BRAKE SERVICE PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Description -> ABS Fuses & Relays -> ABS Warning Lamp -> Controller Anti-Lock Brake (CAB) -> Hydraulic Control Unit (HCU) -> Wheel Speed Sensors
Vehicle: 1999 Plymouth Voyager 2.4 L4 GAS
The ITT Teves Mark IV and Mark 20 Anti-Lock Brake Systems are designed to prevent wheel lock-up on any road surface when brakes are applied. They are composed of a complex network of electrical and hydraulic components but should usually function much the same as standard, non-ABS braking systems. The hydraulic circuits to each wheel are diagonally split for safety in the event of pressure loss, and conventional vacuum assist is provided on all models.
The anti-lock brake system operates when brakes are applied while traveling at a speed greater than three to five mph. It is normal f...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1999 Plymouth Voyager L ELECTRIC
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.
On models equipped with fuel injected engines, r...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS
Remove
- Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
- Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
- Raise vehicle on jack stands or centered on a frame contact type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Starter, Replace
Vehicle: 1999 Plymouth Voyager 2.4 L4 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Disconnect solenoid wire connector from terminal.
- Remove nut holding B+ wire to terminal.
- Disconnect solenoid and B+ wires from starter terminals.
- Remo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 1999 Plymouth Voyager 3.3 V6 GAS
On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse proced...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Plymouth Voyager AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 Plymouth Voyager 3.3 V6 GAS
Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.
- Disconnect battery gr...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Plymouth Voyager AUTOMOBILES
Component location diagrams for most 1999 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.
 Engine Component Locations Diagram for 1999 Plymouth Voyager 3.0 V6 GASComponents on diagram: |
 Brake Switch Location Diagram for 1999 Plymouth Voyager 2.4 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1999 Plymouth Voyager AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Plymouth Voyager cars and light trucks sold in the U.S.
 1999 Plymouth Voyager 3.3 V6 GAS Wiring DiagramComponents on diagram: |
 1999 Plymouth Voyager 3.3 V6 FLEX Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Plymouth Voyager AUTOMOBILES
OEM TSB listings for most 1999 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS Symptoms: |
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Document: Exterior Lamp Condensation and Replacement Guidelines Vehicle: 1999 Plymouth Voyager 3.0 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Plymouth Voyager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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