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1999 Mercury Villager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Mercury Villager car and truck repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mercury Villager automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mercury mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Mercury Villager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    General Service Domestic Vehicles -> 1998-2000 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS & Probe -> Except Talon -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> Probe -> S-Series -> Saturn -> Talon
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    DaimlerChrysler Corp.
    Passenger Cars

    Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

    Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

    Except Talon
    ...

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    BRAKE SERVICE PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Master Cylinder

    The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

    Hydraulic Control Valves

    Combination Valve

    This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

    CLICK HERE TO GET FULL ACCESS TO 1999 Mercury Villager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1993-02 Villager
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Refer to Fi...

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    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    CV AXLE SHAFT, Replace -> Left -> Right
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Left

    • With vehicle in NEUTRAL, position on a hoist.
    • Remove front wheel and tire assembly.
    • Remove cotter key.
    • Remove wheel hub nut and washer.
    • Remove stabilizer link nut.
    • Remove cotter pin.
    • Remove nut.
    • Separate suspension lower ball joint from knuckle.
    • Separate halfshaft from transaxle.
    • Separate halfshaft from knuckle, using wheel hub remover tool No. 205-D070 or equivalent.
    • Reverse procedure to install, noting the following:
      • When seated properly, driveshaft bearing retainer circlip can be felt as it snaps into differential side gear groove.
      • Torque lower ball joint nut to 58 ft. lbs.
      • Tor...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Starter, Replace
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    • Disconnect battery ground cable.
    • Remove air cleaner assembly.
    • Slide solenoid B+ terminal protective boot rearward and remove battery cable to B+ terminal nut.
    • Remove brush cable to M terminal nut.
    • Disconnect S terminal el...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2002 Villager
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • Lift the windshield wiper arms away from the windshield.
    • While holding the retaining clip at the base of the wiper arm outward, lift the wiper arm from the pivot.
    • Remove the six cowl cover retaining screws, Fig. .
    • Open the hood.
    • Remove the four plastic pin type retainers from the forward edge of the cowl cover, then remove the retainer anchors, Fig. .
    • Disconnect the windshield washer nozzle hose.
    • Lift the cowl cover upward and position...

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    MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Ford Motor Co. Trucks -> Emission Maintenance Reminder Indicator ->
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    This lamp should light after approximately 60,000 miles of operation, Fig. . The amber lens lamp is located on the instrument panel and has the word Emissions, Emiss or EGR printed on it. After performing the required emission control maintenance, the module must be replaced or reset, depending on type of module used. On module equipped with reset feature, reset the module as follows:

    • Turn ignition Off.
    • On Aerostar models, the module is located under the instrument panel near the bulkhead connector.
    • On Bronco, Explorer and F-Series, the module is attached to the instrument cluster to the left of ...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from inlet connector.
    • Remove radiator outlet hose from inlet connector and from vehicle.
    • Reverse procedure ...

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    SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Mercury Villager AUTOMOBILES

    Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Air Conditioning

    Mark direction of rotation on drive belt with a marking pen to ensure correct installation if drive belt is to be reused. Failure to do so may result in drive belt noise. To ensure maximum drive belt life and proper component operation, replacement drive belts must be same type and size as original drive belts. When installing a new drive belt, ensure that it is properly seated on pulleys.

    • Disconnect battery ground cable from battery.
    • Loosen A/C compressor drive belt idler pulley tensioner bolt.
    • Loosen A/C compressor drive belt idler pulley adjustment...

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    COMPONENT LOCATION DIAGRAMS FOR 1999 Mercury Villager AUTOMOBILES

    Component location diagrams for most 1999 Mercury Villager cars and light trucks sold in the U.S. from 1990+.

    Door Component Locations Diagram for 1999 Mercury Villager  3.3 V6 GASDoor Component Locations Diagram for 1999 Mercury Villager 3.3 V6 GAS

    Components on diagram:
  • High Mounted Stop Lamp
  • Rear Window Defrost Grid
  • Rear Wiper Motor Assembly
  • Liftgate Glass Ajar Switch
  • Liftgate Lamp
  • I/P Component Locations Diagram for 1999 Mercury Villager  3.3 V6 GASI/P Component Locations Diagram for 1999 Mercury Villager 3.3 V6 GAS

    Components on diagram:
  • Connector C-249
  • Connector C-205
  • Ground G-200
  • Ground G-201
  • Connector C-247
  • CLICK HERE TO GET FULL ACCESS TO 1999 Mercury Villager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Mercury Villager AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Mercury Villager cars and light trucks sold in the U.S.

    1999 Mercury Villager  3.3 V6 GAS Wiring Diagram1999 Mercury Villager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Transaxle Control Module
  • Powertrain Control Module
  • Diagnostic Connector
  • ABS Control Module
  • Air Bag Diagnostic Monitor
  • 1999 Mercury Villager  3.3 V6 GAS Wiring Diagram1999 Mercury Villager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Air Bag Sliding Contact
  • Steering Wheel Radio Switch
  • CLICK HERE TO GET FULL ACCESS TO 1999 Mercury Villager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Mercury Villager AUTOMOBILES

    OEM TSB listings for most 1999 Mercury Villager cars and light trucks sold in the U.S. from 1985+.

    Document: EXTENDED COVERAGE PROGRAM - THROTTLE BODY CLEANING
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: CERTAIN 1999 AND 2000 MODEL YEAR VILLAGER VEHICLES THROTTLE BODY CLEANING
    Vehicle: 1999 Mercury Villager 3.3 V6 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • CLICK HERE TO GET FULL ACCESS TO 1999 Mercury Villager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Mercury Villager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Mercury Villager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1994 Mercury Villager Valve Lifter, Hydraulic; A high quality, direct fit OE replacement valve lifter..

    Source: Auto Body Parts Store

    $21.68

    Click here to view more details1993 Mercury Villager A/C Switch, 25 off, 45 on; A high quality, direct fit OE replacement system mounted cycling pressure switch; With 120-day 4-Seasons limited warranty..

    Source: Auto Body Parts Store

    $21.91

    Click here to view more details2002 Mercury Villager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Silver Finish; ABS; 5 Split Spoke; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $21.50

    Click here to view more details1967 Mercury Villager V8, 6.4 L, 390 CID Rebuilt Engine, 66-67 Cougar, 66-68 Mustang, No Smog, 14 manifold bolts per head, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,605.00

    Click here to view more details1998 Mercury Villager Used Engine Computer, ECU (BEHIND GLOVE BOX) LOW EMIS, ID F8XA-JA RG, Very Good.

    Source: Used Auto Parts Store

    $141.00

    Click here to view more details1993 Mercury Villager Used Hood, 3DR, Green, 224K, GS 7ML PAINT CHECK, Good.

    Source: Used Auto Parts Store

    $129.00
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