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1999 KIA Sportage CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Air Bag System Precautions -> Kia -> Disarming
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Prior to disconnecting any air bag/Supplemental Restraint System (SRS) connectors or servicing any components located near an air bag/SRS connector, the air bag system must be disarmed with the following procedure:
- Place ignitio...
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BRAKE SERVICE PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Master Cylinder -> Rio -> Sephia -> Sportage -> Wheel Cylinder
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Master Cylinder
Rio
- Secure master cylinder assembly in a suitable vise.
- Remove reservoir cap, Fig. , then drain brake fluid into a suitable container.
- Remove level sensor using a suitable screwdriver.
- Remove reservoir mounting screw, then pry reservoir out of master cylinder. Discard seals.
- Push primary piston into cylinder bore to ease snap ring removal, then remove snap ring and piston.
- Push secondary piston into bore, then remove secondary piston stop screw.
- Place a suitable shop towel in bore to catch secondary piston.
- Remove secondary piston using compressed air through port.
- Rever...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Kia -> Fuel Filter Replacement -> 1998-03 Sephia, Spectra w/4 cylinder engine and 1999-02 Sportage -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.
Fuel System Pressure Relief
- Start the engine and allow to idle.
- Disconnect the fuel pump assembly electrical connector.
- Let the en...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
CV AXLE SHAFT, Replace -> Front
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Front
- Remove six bolts and take off free wheel hub body.
- Remove axle snap ring retainer and spacer using suitable tool.
- Pry out fixed cam assembly.
- Remove two bolts and remove brake caliper from brake rotor. Temporarily tie caliper to vehicle frame with mechanics wire
- Remove upper control arm link lock bolt, spring washer and nut.
- Remove tiered end cotter pin and using a ball joint puller, remo...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Starter, Replace
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
- Disconnect battery ground cable.
- Remove two upper bolts from intake manifold bracket.
- Raise and support vehicle.
- Remove bolts from clutch release cylinder, then position cylinder aside.
- Remove two lower intake manifold bracket bolts and bracket.
- Remove two upper, then lower starter bolts.
- Disconnect starter from flywheel housing, then support starter in place.
- Lower vehicle.
- From above, disconnect S-terminal connector, Fig. .
- Remove nut...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Kia -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
The MIL will be illuminated when the ignition switch is in the On position and the engine is not running. When the engine is started, the lamp should go off. If it remains lit, a diagnostic trouble code has been stored.On models less OBD II, after diagnosis and repair are complete, place ignition switch in off position, then clear stored diagnostic trouble codes by disconnecting the battery ground cable for at least 20 seconds. On models equipped with OBD II, following diagnosis and repair of the system, the lamp may be turned off using a suita...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Radiator, Replace
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
- Remove undercover, then drain coolant into suitable container.
- Remove upper and lower radiator hoses, then disconnect coolant reservoir tank ho...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 KIA Sportage AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
Vehicle: 1999 KIA Sportage 2.0 L4 GAS
Alternator
- Disconnect battery ground cable from battery.
- Loosen alternator pivot bolt.
- Loosen adjuster lock bolt.
- Loosen adjusting bolt to relieve belt tension.
- Remove alternator drive belt.
- Clean and inspect belt surfaces of all pulleys.
- Reverse procedure to install, noting the following:
- Torque alternator tensioner adjusting bolt to 14 to 19 ft. lbs.
- Torque alternator pivot bolt to 28 to 38 ft. lbs.
Air Conditioning
- Disconnect battery ground cable from battery.
- Raise and support vehicle.
- Remove engine undercover mounting bolts and undercover.
- Loosen tensioner pulley lock nut.
- ...
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WIRING DIAGRAMS FOR 1999 KIA Sportage AUTOMOBILES
OEM drawn wiring diagrams for most 1999 KIA Sportage cars and light trucks sold in the U.S.
1999 KIA Sportage 2.0 L4 GAS Wiring Diagram Components on diagram: |
1999 KIA Sportage 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 KIA Sportage AUTOMOBILES
OEM TSB listings for most 1999 KIA Sportage cars and light trucks sold in the U.S. from 1985+.
Document: Torque Specifications on "Torque to Yield" Engine Component Bolts Vehicle: 1999 KIA Sportage 2.0 L4 GAS Auto Systems: |
Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives Vehicle: 1999 KIA Sportage 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 KIA Sportage AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 KIA Sportage cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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