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1999 Ford F-550 Super Duty Pickup CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Radiator & Hose Replacement
A/C & HEATER SERVICE PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
General Service Domestic Vehicles -> 1998-2000 -> Charging System -> Avenger, Sebring Coupe & Talon -> Breeze, Cirrus, Sebring Convertible & Stratus -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Co. -> General Motors -> Neon
Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
DaimlerChrysler Corp.
Avenger, Sebring Coupe & Talon
Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.
- Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
- Screw refrigerant cans into manifold. Ensure gasket is in place and in good conditio...
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BRAKE SERVICE PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
Hydraulic Brake Systems -> Brake System Bleed -> Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager -> Bendix Hydro-Max -> Expedition, Explorer, F-150, F-250LD, Mountaineer, Navigator & Windstar -> Manual Bleed -> Pressure Bleed
Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Aerostar, Escape, E-Series, Excursion, F-250HD, F-350, F-Super Duty, Ranger & Villager
Bleed primary and secondary hydraulic brake systems separately, bleeding the longest line first on each system. Do not allow reservoir to run dry during bleeding operation. Never use fluid that has been drained from the hydraulic system. Ensure proper bleed sequence is followed.
On 1997-98 Villager models, the bleed sequence is lefthand front, righthand front, lefthand rear, righthand rear.
On Aerostar, E-Series, Escape, Excursion, F-250HD, F-350, F-Super Duty, Ranger and 1999-2001 Vill...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> 1995-04 7.3L Diesel Engine
Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.
- Disconnect the...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft flange bolts to 82 ft. lbs., if equipped.
- Torque front propeller shaft U-joint retainer bolts to 26 ft. lbs.
...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
Starter, Replace
Vehicle: 1999 Ford F-550 Super Duty Pickup 6.8 V10 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover.
- Remove starter motor B+ terminal nut.
- Remove starter motor S terminal nut.
- Remove alternator mounting bolts.
- Remo...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to install...
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COMPONENT LOCATION DIAGRAMS FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
Component location diagrams for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Component Locations Diagram for 1999 Ford F-550 Super Duty Pickup 6.8 V10 GAS Components on diagram: |
I/P Component Locations Diagram for 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM drawn wiring diagrams for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S.
1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
OEM TSB listings for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. from 1985+.
Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1999 Ford F-550 Super Duty Pickup 7.3 V8 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 Ford F-550 Super Duty Pickup AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Ford F-550 Super Duty Pickup cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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