1999 Dodge Caravan REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1999 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 1999 Dodge Caravan 3.3 V6 GAS

Passenger Cars

1990-97

It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.

  • Place ignition switch in Lock position.
  • Disconnect and isolate battery ground cable.
  • Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004

It may be required to access and rec...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> 1997-2000 -> 2001 -> ABS Relays -> Adjustments -> AWD -> Brake System Bleed -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Fluid Level -> Front Wheel Speed Sensor -> FWD -> Hydraulic Control Unit (HCU) -> Pump/Motor -> Rear Wheel Speed Sensor
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS

Brake System Bleed

The base brake system must be bled anytime air is permitted to enter the hydraulic system. However, anti-lock brake system components should only be bled if the hydraulic control unit has been removed or if there is reason to believe that air has entered the unit. The ABS portion of the braking system must be bled separately. Under most circumstances, only the base brake system will require bleeding. If the anti-lock brake system must be bled, proceed as follows:

  • Ensure all brake system components are installed and all hydraulic lines are connected securely.
  • Conne...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Alternator, Replace
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX

  • Remove battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator pivot bolt and mounting bolts and nuts.
  • Remove upper alternator mounting bolt, lower mounting bolt and nut.
  • Remove wiring harness hold down and battery positive terminal retaining nuts.
  • Remove ground terminal and field t...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1999 Dodge Caravan SE L ELECTRIC

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX

  • Raise vehicle and support vehicle.
  • Remove right front splash ...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES

Component location diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

Data Link Connector Location Diagram for 1999 Dodge Caravan  3.3 V6 FLEXData Link Connector Location Diagram for 1999 Dodge Caravan 3.3 V6 FLEX

Components on diagram:
  • Data Link Connector
  • Engine Compartment Splice Locations Diagram for 1999 Dodge Caravan  3.3 V6 FLEXEngine Compartment Splice Locations Diagram for 1999 Dodge Caravan 3.3 V6 FLEX

    Components on diagram:
  • Splice ES-01
  • Splice ES-03
  • Splice ES-07
  • Splice ES-09
  • Splice ES-11
  • CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S.

    1999 Dodge Caravan  3.3 V6 FLEX Wiring Diagram1999 Dodge Caravan 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Battery
  • Powertrain Control Module
  • Engine Starter Motor
  • Engine Starter Motor Relay
  • 1999 Dodge Caravan  3.3 V6 GAS Wiring Diagram1999 Dodge Caravan 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Wiper Module
  • Wiper High/Low Relay
  • Body Control Module
  • Wiper On Relay
  • Front Wiper Switch
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    TECHNICAL SERVICE BULLETINS FOR 1999 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV
    Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan SPECIFICATIONS DATA!

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