1999 Dodge Caravan REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1999 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Cooling System Bleed -> 2.4L Engine -> 3.0L Engine -> 3.3L & 3.8L Engines -> 4.0L Engine -> 4.7L Engine -> 5.2L & 5.9L Engines -> Cherokee & Wrangler -> Dakota, Full Size Pickups & 1998-99 Full Size Vans -> Grand Cherokee -> Minivans
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX

Cherokee & Wrangler

After filling cooling system, start engine and allow to reach operating temperature with radiator cap installed. After the engine has reached normal operating temperature, shut the engine off and allow it to cool. Add coolant as necessary.

Dakota, Full Size Pickups & 1998-99 Full Size Vans

These engines do not require a specified bleed procedure. After filling cooling system, run engine to operating temperature with radiator/pressure cap off. Air will then be automatically bled through cap opening.

Grand Cherokee
4.0L En...

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BRAKE SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Caliper Brake Fluid Leak -> Rear Brakes Locking On Application
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS

Caliper Brake Fluid Leak

  • Damaged or worn caliper piston seal.
  • Scores in cylinder bore.
  • Corrosion build-up in cylinder bore or on piston surface.
  • Metal clip in seal groove.

Rear Brakes Locking On Application

On brake s...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1999 Dodge Caravan 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Alternator, Replace
Vehicle: 1999 Dodge Caravan 3.3 V6 GAS

  • Remove battery ground cable.
  • Remove alternator drive belt.
  • Remove alternator pivot bolt and mounting bolts and nuts.
  • Remove upper alternator mounting bolt, lower mounting bolt and nut.
  • Remove wiring harness hold down and battery positive terminal retaining nuts.
  • Remove ground terminal and field t...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1999 Dodge Caravan 3.3 V6 FLEX

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Dodge Caravan AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Dodge Caravan 3.8 V6 GAS

  • Raise vehicle and support vehicle.
  • Remove right front splash ...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES

Component location diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

Transaxle Component Locations Diagram for 1999 Dodge Caravan  3.0 V6 GASTransaxle Component Locations Diagram for 1999 Dodge Caravan 3.0 V6 GAS

Components on diagram:
  • Torque Converter Clutch Solenoid
  • Park/Neutral Switch
  • Automatic Transaxle Housing
  • Trans Cooler Line In
  • Trans Cooler Line Out
  • CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Dodge Caravan cars and light trucks sold in the U.S.

    1999 Dodge Caravan  3.0 V6 GAS Wiring Diagram1999 Dodge Caravan 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Clockspring
  • Airbag Control Module
  • Driver Airbag Squib
  • 1999 Dodge Caravan  2.4 L4 GAS Wiring Diagram1999 Dodge Caravan 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • License Lamp
  • Park Lamp Relay
  • Body Control Module
  • Right Front Park/Turn Signal Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 1999 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV
    Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

    Auto Systems:
  • Seats, Belts, Interior Trim, Carpets, Air Bags
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 1999 Dodge Caravan 3.0 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Dodge Caravan SPECIFICATIONS DATA!

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