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1999 Chevrolet Malibu CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1999 Chevrolet Malibu car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Malibu automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1999 Chevrolet Malibu vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

Component Replacement & Adjustment -> Achieva, Alero, Cutlass, Grand Am, Malibu & Skylark -> Expansion Tube (Orifice), Replace
Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

  • Recover refrigerant as outlined under .
  • Loosen nut at liquid line to evaporator inlet pipe connection.
  • Carefully remove tube, using needle nosed pliers or other suitable tool.
  • If expansion tube is seized in its receptacle, proceed as follows:
    • Remove impacted residue as completely as possible.
    • Using a suitable heat gun, or equivalent (hair dryer), apply heat t...

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BRAKE SERVICE PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

Hydraulic Brake Systems -> General Motors -> Brake System Bleed -> Bleed Sequence -> Hydraulic System Flush -> Manual -> Pressure
Vehicle: 1999 Chevrolet Malibu 2.4 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1980-06 Gasoline Engine Models Except Catera, LeMans (1988-93) Metro, Nova (1985-88), Saturn & Sprint -> Normal Service -> Severe Service
Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

  • Raise and suitably support vehicle.
  • Remove wheel and tire.
  • Remove stabilizer shaft link.
  • Remove front wheel drive shaft nut. Insert a drift or a flat-bladed tool into caliper and rotor to prevent rotor from turning.
  • Disconnect outer tie rod assembly from steering knuckle.
  • Separate ball joint from steering knuckle. Caution: Do not attempt to move vehicle with drive axle(s) removed from wheel bearing. Wheel(s) could fall off, dropping vehicle to ground and causing personal injury or damage to vehicle.
  • Separate front wheel drive axle from front wheel drive shaft bearing using a su...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

Alternator, Replace
Vehicle: 1999 Chevrolet Malibu 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove serpentine drive belt using suitable tool to rotate tensioner.
  • Remove mounting bolts and studs.
  • Disconnect electrical le...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

General Motors Corp./Saturn Cars -> Check Gauge Warning Lamp ->
Vehicle: 1999 Chevrolet Malibu 2.4 L4 GAS

The Check Gauge warning lamp will light to warn the driver to inspect the oil pressure gauge, engine coolant temperature ga...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

Radiator, Replace
Vehicle: 1999 Chevrolet Malibu 2.4 L4 GAS

  • Recover air conditioning refrigerant.
  • Drain coolant into suitable container.
  • Remove upper radiator hose and transaxle cooler line, then the surge tank hose.
  • Remove condenser inlet fitting from discharge hose and lower transaxle cooler line.
  • Disconnect cooling fan ele...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 Chevrolet Malibu AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

  • Lift or rotate tensioner using a 1/2 i...

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COMPONENT LOCATION DIAGRAMS FOR 1999 Chevrolet Malibu AUTOMOBILES

Component location diagrams for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. from 1990+.

Front Impact Bar Diagram for 1999 Chevrolet Malibu  2.4 L4 GASFront Impact Bar Diagram for 1999 Chevrolet Malibu 2.4 L4 GAS

Components on diagram:
  • DRL Resistor
  • Forward Lamp Harness
  • Luggage Compartment Components Diagram for 1999 Chevrolet Malibu  2.4 L4 GASLuggage Compartment Components Diagram for 1999 Chevrolet Malibu 2.4 L4 GAS

    Components on diagram:
  • Program Connector
  • Grommet P-450
  • Fixed Mast Antenna Connector
  • RR Lamp Assembly Connector
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1999 Chevrolet Malibu AUTOMOBILES

    OEM drawn wiring diagrams for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S.

    1999 Chevrolet Malibu  3.1 V6 GAS Wiring Diagram1999 Chevrolet Malibu 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Panel Dimmer Switch
  • Heater A/C Control
  • Body Function Controller
  • Lamp Dimmer Module
  • 1999 Chevrolet Malibu  3.1 V6 GAS Wiring Diagram1999 Chevrolet Malibu 3.1 V6 GAS Wiring Diagram

    Components on diagram:
  • Cigar Lighter
  • Auxiliary Power Outlet
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1999 Chevrolet Malibu AUTOMOBILES

    OEM TSB listings for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1999 Chevrolet Malibu 3.1 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1999 Chevrolet Malibu AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 Chevrolet Malibu cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1999 Chevrolet Malibu SPECIFICATIONS DATA!

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