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1999 BMW 528I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Air Bag System Precautions -> BMW -> Disarming
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Prior to disconnecting any air bag/Supplemental Restraint System (SRS) electrical connectors, servicing any system components or other components located near an SRS electrical connector, the system must be disarmed. The connectors and components are identified by their orange color.
- Obtain radio theft protection code prior to disconnecting battery.
- Disconnect grou...
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BRAKE SERVICE PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 323Ci, 325, 328Ci & 330 & 2000 323i & 328i & 1999 323i & 328i Sedans -> 740 & 750 -> Hydraulic Power Flow Regulator, Replace -> M3, Z3, 318, 325, 328 & 330 -> M5, 525, 528, 530 & 540 -> Power Brake Booster, Replace -> X5 -> Z3, 318, 323is & 328is & 1998-99 M3, 328i & 1998 323i & 1999 323i & 328i Convertibles
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Hydraulic Power Flow Regulator, Replace
- With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
- Disconnect circulating pressure warning and hydraulic pressure switches electrical connectors.
- Disconnect power flow regulator hydraulic lines.
- Remove mounting bolts and power flow regulator.
- Reverse procedure to install, noting the following:
- Ensure all connections and pipes are free from dirt.
- Tighten mounting nuts and bolts to specifications.
Power Brake Booster, Replace
M3, Z3, 318, 325, ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
CV AXLE SHAFT, Replace -> Rear
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Rear
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Remove rear axle.
- Remove axle nut.
- Press halfshaft off hub using a su...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Description
Vehicle: 1999 BMW 528I 2.8 L6 GAS
The Tire Pressure Monitor System (TPMS) monitors the tire inflation pressure while the vehicle is being driven. To achieve this, the tire inflation pressure and tire air temperature are measured at certain intervals by sensors located on each wheel at t...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Alternator, Replace
Vehicle: 1999 BMW 528I 2.8 L6 GAS
- Remove intake air filter housing.
- Lock fan coupling pulley in place using suitable holder tool. Fan nut has lefthand threads.
- Remove fan and clutch assembly lefthand threaded nut using suitable wrench tool. Remove fan coupling.
- Remove drive belt.
- Remove mounting bolts and...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
BMW -> Check Engine Lamp -> With OBD II
Vehicle: 1999 BMW 528I 2.8 L6 GAS
The Check Engine lamp will be illuminated when the ignition switch is in the On position and the engine is stopped. If the engine is started, the lamp should go out. If the lamp rem...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1999 BMW 528I 2.8 L6 GAS
Lower
- Drain coolant into a suitable container.
- Reposition hose clamp at radiator and remove hose.
- Reposition hose clamp at water inlet and remove hose.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1999 BMW 528I AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1999 BMW 528I 2.8 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR 1999 BMW 528I AUTOMOBILES
Component location diagrams for most 1999 BMW 528I cars and light trucks sold in the U.S. from 1990+.
Engine Control Module Diagram for 1999 BMW 528I 2.8 L6 GAS Components on diagram: |
Air Pump Diagram for 1999 BMW 528I 2.8 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1999 BMW 528I AUTOMOBILES
OEM drawn wiring diagrams for most 1999 BMW 528I cars and light trucks sold in the U.S.
1999 BMW 528I 2.8 L6 GAS Wiring Diagram Components on diagram: |
1999 BMW 528I 2.8 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1999 BMW 528I AUTOMOBILES
OEM TSB listings for most 1999 BMW 528I cars and light trucks sold in the U.S. from 1985+.
Document: Turbocharger Installation Tool Vehicle: 1999 BMW 528I 2.8 L6 GAS Auto Systems: |
Document: Tools and Equipment Vehicle: 1999 BMW 528I 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1999 BMW 528I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1999 BMW 528I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1999 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1999 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1999 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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