1998 Volvo S90 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Disc Brakes -> Rotor, Replace -> Front -> Rear
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Front
  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.
Rear
  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spring...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Anti-lock Brakes -> Precautions -> Battery Ground Cable -> Microprocessor Radios
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Microprocessor Radios

On models equipped with microprocessor radios, always switch radio off before disconnecting or connecting batt...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description
Vehicle: 1998 Volvo S90 2.9 L6 GAS

The function of hydraulic brake system is to transmit pressure from the master cylinder to caliper pistons. The system will operate properly if fluid is tight and brake fluid cannot be compressed. Normally, brake fluid cannot be compressed. If however the fluid overheats sufficiently it can partially change to a vapor form. Vapor can be compressed and since the master cylinder has a specific volume with which to build up pressure, the compression of vapor can result in excess brake pedal travel before the system has time to develop adequate braking pressure.

Brake fluid is h...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Component Fault Tracing

All procedures must be completed to avoid damaging the control unit.

Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.

  • Check fuse in transient surge protector
  • Check all connectors, wires and ground connections for ABS System.
  • Switch ignition off.
  • Disconnect connector from control unit by depressing lock spring and swinging connector out.
  • Remove cover from hydraulic modulator.
  • Remove cover from control unit connector.
  • Remove white protective moldings from sides of connector.
  • Check ground connections in connector.
    • Always ...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> Check Valve, Replace -> Power Brake Booster, Replace
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Power Brake Booster, Replace
  • Remove master cylinder, then disconnect vacuum hose from power brake unit.
  • Disconnect link arm from brake pedal, then remove bracket with clutch pedal stop.
  • Remove nuts attaching power brake unit to dash panel.
  • Pull power brake unit forward, then disconnect fork from link arm and remove brake unit.
Check Valv...

CLICK HERE TO GET FULL ACCESS TO 1998 Volvo S90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Master Cylinder Overhaul
Disassemble
  • Remove reservoir from master cylinder.
  • Drain fluid from reservoir, then remove seals.
  • Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
  • Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
  • Clean all pistons parts and cylinder with methylated spirits.
  • Using compressed air, blow air into the equalizer and overflow holes.
  • Check master cylinder bore for scoring,...

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