1998 Volvo S90 Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Anti-lock Brakes -> Troubleshooting -> Component Fault Tracing
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Component Fault Tracing

All procedures must be completed to avoid damaging the control unit.

Refer to wiring diagram and component locations in Figs. and , during fault tracing procedures.

  • Check fuse in transient surge protector
  • Check all connectors, wires and ground connections for ABS System.
  • Switch ignition off.
  • Disconnect connector from control unit by depressing lock spring and swinging connector out.
  • Remove cover from hydraulic modulator.
  • Remove cover from control unit connector.
  • Remove white protective moldings from sides of connector.
  • Check ground connections in connector.
    • Always ...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder -> Pressure Differential Warning Valve -> Regulating Valve
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Master Cylinder
  • Place a cover over the fender to protect paint from brake fluid.
  • Disconnect brake lines and cap openings.
  • Remove retaining nuts, then the master cylinder.
  • Reverse procedure to install. Bleed master cylinder prior to installation.
Regulating Valve

The regulating valve must be replaced as an assembly.

  • Disconnect brake pipe from valve, replace unions if necessary...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Anti-lock Brakes -> System Service -> Brake System Bleed -> Component Replacement -> Control Module -> Hydraulic Modulator -> Less Multi-Link Rear Suspension -> Multi-Link Suspension -> Rear Sensor
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Brake System Bleed

Refer to "Brake System Bleed" section under "Hydraulic Brake Systems."

Component Replacement

Control Module
  • Ensure ignition is off.
  • Remove sound proofing under instrument panel.
  • Loosen band holding control module and lift module out.
  • Remove control module connector.
  • Reverse procedure to install.
Hydraulic Modulator
  • Remove cover over hydraulic modulator.
  • Remove both relays and connector.
  • Disconnect ground lead from modulator
  • Remove hydraulic lines to modulator noting position for installation.
  • Remove screw from support and push support to right. Remove hydraulic modulator
  • Reverse ...

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BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Disc Brakes -> Rotor, Replace -> Front -> Rear
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Front
  • Remove retaining spring from caliper.
  • Remove mounting bolts, then the caliper. Hang caliper from a steel wire as not to damage brake hose.
  • Remove caliper mounting bracket.
  • Remove rotor locating pins, then the rotor.
  • Reverse procedure to install. Tighten locating pin and caliper mounting bracket bolts to specifications.
Rear
  • Press out split pins with a .12 (3mm) mandrel, the remove retaining spring...

CLICK HERE TO GET FULL ACCESS TO 1998 Volvo S90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Cleaning & Inspection -> Disassemble -> Master Cylinder Overhaul
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Master Cylinder Overhaul
Disassemble
  • Remove reservoir from master cylinder.
  • Drain fluid from reservoir, then remove seals.
  • Remove circlip and withdraw pistons and return spring.
Cleaning & Inspection
  • Polish inner surface of the master cylinder with a honing tool (cylinder grinding tool).
  • Clean all pistons parts and cylinder with methylated spirits.
  • Using compressed air, blow air into the equalizer and overflow holes.
  • Check master cylinder bore for scoring,...

CLICK HERE TO GET FULL ACCESS TO 1998 Volvo S90 BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Volvo S90 AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Volvo S90 cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Parking Brake Shoes, Replace -> Parking Brake, Adjust
Vehicle: 1998 Volvo S90 2.9 L6 GAS

Parking Brake Shoes, Replace
  • Loosen parking brake cable adjusting screw. Refer to " Parking Brake Adjustment."
  • Raise and support vehicle, then remove rear wheels.
  • Remove caliper.
  • Remove brake disc, then remove brake shoe springs, brake shoes and adjuster, if applicable. On some models, it may be necessary to work through holes in axle shaft flange to gain access to springs.
  • Before assembly, apply a t...

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