1998 Chevrolet G3500 VAN Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1998 Chevrolet G3500 VAN

  • 1998 Chevrolet G3500 VAN 5.7 V8 GAS, CID:350, Fuel Injection, Aspiration:350, Engine VIN:, Desg:R
  • 1998 Chevrolet G3500 VAN 6.5 V8 DIESEL, CID:395, Fuel Injection, Aspiration:395, Engine VIN:, Desg:F
  • 1998 Chevrolet G3500 VAN 7.4 V8 GAS, CID:454, Fuel Injection, Aspiration:454, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent ...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Precautions -> Battery Ground Cable -> Delco LOC II -> General Service Precautions -> Radio Security System -> Theftlock
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Battery Ground Cable

Prior to service disconnect battery ground cable and isolate as required.

Radio Security System

Theftlock

If the Theftlock system is active when battery power is interrupted, the customers security code must be entered to restore proper function of the radio. To unlock a secured radio after power loss, proceed as follows:

  • "LOC" appears with ignition in On position.
  • Press "NM" and "000" will appear on display.
  • Press "NM" again to make last two digits agree with security code.
  • Press "HR" to make first 1 or 2 digits agree with security code.
  • Press "AM-FM" to select code entered. "SEC" wi...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 1997 Astro -> 1997 C & K Series -> 1997 G-Series -> 1997 P-Series -> 1997 S & T Series -> 1997-99 -> 1997-99 Except 1999 Sierra & Silverado -> 1997-99 G Van & P Series -> 1998 Astro -> 1998 C & K Series -> 1998 G-Series -> 1998 P-Series -> 1998 S & T Series -> 1999 Astro -> 1999 C & K Series Except Sierra & Silverado -> 1999 G-Series -> 1999 P-Series -> 1999 S & T Series -> 1999 Sierra & Silverado -> 2000 Astro -> 2000 C & K Series except Sierra, Silverado, Suburban, Tahoe & Yukon -> 2000 G-Series -> 2000 S & T Series -> 2000 Sierra -> 2000 Silverado -> 2000 Suburban -> 2000 Tahoe -> 2000 Yukon -> 2000-01 -> 2000-01 G Van -> 2001 Astro -> 2001 C & K Series -> 2001 G-Series -> 2001 S & T Series -> Accessing Diagnostic Trouble Codes -> Astro, Safari & S & T Series -> C & K Series -> Clearing Diagnostic Trouble Codes -> Connector Pin ID -> Diagnostic Process -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Enhanced Diagnostics -> G Van & P Series -> Intermittents & Poor Connections -> Temperature Vs. Resistance -> Wiring Diagrams
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

Accessing Diagnostic Trouble Codes

Diagnostic trouble codes (DTCs) can only be read by connecting a suitably programmed scan tool to the Data Link Connector (DLC) and following the tool manufacturer instructions.

Diagnostic Trouble Code Interpretation

Refer to Figs. and , for Diagnostic Trouble Code (DTC) interpretation.

Wiring Diagrams

Refer "Wiring Diagrams" in "Vehicle Systems"

Connector Pin ID

On 2000 S & T Series only, ensure correct anti-lock brake system connector pin identifications are used.

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Diagnostic Process

  • Inspect master cylinder reservoir fluid level and for possible fluid...
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CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Description
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

The caliper assembly slides on its mounting surfaces, Fig. . Upon brake application, hydraulic pressure against the piston forces the inboard pad against the inboar...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Anti-lock Brakes -> Kelsey-Hayes -> Description
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS

This system is used on all models except Montana, Silhouette, Tracker, Trans Sport and Venture. On 2000 S & T Series , four door utility vehicles can be equipped with either a 310 or 325 ABS system. Pickups and two-door utility vehicles are equipped with 310 ABS systems. While both systems are functionally the same, the 310 differs in size and appearance from the 325. It is designed to reduce the occurrence of wheel lock-up during severe braking conditions. To accomplish this function, the system regulates hydraulic brake line pressure by using an Electro-Hydraulic Control Unit (EHC...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1998 Chevrolet G3500 VAN AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1998 Chevrolet G3500 VAN cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Replacement -> Bravada, S & T Series -> C & K Series -> G Series -> Montana, Silhouette, Trans Sport & Venture
Vehicle: 1998 Chevrolet G3500 VAN 5.7 V8 GAS

G Series

  • Remove brake pipes from master cylinder. Plug pipes to prevent fluid contamination.
  • Remove master cylinder attaching nuts and position master cylinder aside.
  • Disconnect stop lamp switch electrical connector.
  • Remove stop lamp switch retainer from brake pedal pin, then the stop lamp switch from brake pedal support.
  • Disconnect power brake unit pushrod from brake pedal.
  • Remove attaching nuts, then the power brake unit.
  • Reverse procedure to install.
    • Torque booster retaining nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque brake pipe fittings...

CLICK HERE TO GET FULL ACCESS TO 1998 Chevrolet G3500 VAN BRAKE SERVICE PROCEDURES

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