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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Accumulator, Replace -> 1997 -> 1997 Dakota -> Cherokee -> Full Size Pickups, Grand Cherokee, Wrangler & 1996 Dakota
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

Cherokee
1997
  • Recover refrigerant as outlined under .
  • Disconnect wiring harness at low pressure cycling clutch switch and loosen screw at accumulator retaining band.
  • Disconnect suction line from accumulator, then accumulator inlet tube from the evaporator. Install plugs or tape over all open refrigerant lines.
  • Remove accumulator from retaining band.
  • Reverse procedure to install.
Full Size Pickups, Grand Cherokee, Wrangler & 1996 Dakota
  • Recover refrigerant as outlined under , then disconnect refrigerant lines ...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

Replacement

Full Size Pickup
Vacuum Booster
  • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
  • On 1997 models, proceed as follows:
    • Disconnect harness wires from differential switch on combination valve and from RWAL valve.
    • Disconnect brake line from combination valve to front brakes, or AB...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter motor and remove star...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Radiator, Replace
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

  • Drain cooling system into a suitable container.
  • Remove air intake resonator.
  • Remove coolant reserve/recovery system container to filler neck tube hose.
  • Disconnect electrical connector from cooling fans.
  • Remove coolant recovery system container retaining screw from upper radiator closure panel crossmember.
  • Disconnect upper radiator mounting screws from crossmember.
  • Disconnect engine block heater wire, if equipped.
  • Remove upper radiator closure panel crossmember.
  • Remove air cleaner assembly.
  • Discon...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Diagram for 1997 Plymouth Voyager SE 3.3 V6 GASInstrument Panel Diagram for 1997 Plymouth Voyager SE 3.3 V6 GAS

Components on diagram:
  • Data Link Connector
  • Body Control Module
  • Junction Block
  • Cowl Panel
  • Connector P-18
  • Cowl Diagram for 1997 Plymouth Voyager SE 3.3 V6 GASCowl Diagram for 1997 Plymouth Voyager SE 3.3 V6 GAS

    Components on diagram:
  • Park Brake Switch
  • Stop Lamp Switch
  • Body Control Module
  • Ground G-300
  • Connector B-52
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Glove Box Lamp
  • Headlamp Switch
  • Body Control Module
  • Courtesy Lamp Relay
  • Front Reading Lamps/Switch
  • 1997 Plymouth Voyager  2.4 L4 GAS Wiring Diagram1997 Plymouth Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal/Hazard Switch
  • Body Control Module
  • Left Turn Indicator
  • Ash Receiver Lamp
  • Left Front Park/Turn Signal Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1995 Plymouth Voyager Headlight, Passenger Side1995 Plymouth Voyager Headlight, Passenger Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $43.12

    Click here to view more details1997 Plymouth Voyager Turn Signal Switch, Also controls high and low beam dimmer and wipers; A high quality, OE replacement turn signal switch; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $56.68

    Click here to view more details about 1993 Plymouth Voyager 14" x 5.5" Steel Wheel1993 Plymouth Voyager 14" x 5.5" Steel Wheel, Steel Wheel; 14 X 5.5; 18 Holes; 5 Lug; 100MM BP; Ident 4284390; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1995 Plymouth Voyager LE V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, FWD, SOHC, roller cam., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,349.00

    Click here to view more details1989 Plymouth Voyager Used A/C Compressor, 3.0, AUTO, FWD 6-181 (3.0L), Very Good.

    Source: Used Auto Parts Store

    $132.00

    Click here to view more details1991 Plymouth Voyager Used Bumper Bar, Rear, 3DR, MAR, LE, Very Good.

    Source: Used Auto Parts Store

    $125.00
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