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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Condenser, Replace -> 1996 -> 1997 -> 2.5L Engine -> 4.0L Engine -> Cherokee -> Dakota -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Minivans -> Wrangler
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Whenever the condenser is being replaced, note the locations of all of the radiator and condenser air seals. These seals are used to direct air through the condenser and radiator and prevent overheating.

Cherokee
2.5L Engine

Refer to "Receiver/Drier, Replace" for condenser replacement procedure.

4.0L Engine
  • Recover refrigerant as outlined under , then drain engine coolant into a suitable container.
  • Remove upper radiator crossmember, then the fan shroud and remove the electric fan.
  • Remove the mechanical fan from the water pump, th...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Power Brake Units -> Description
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

These self contained vacuum hydraulic power braking units are of the vacuum suspended type. They use engine intake manifold vacuum or a vacuum pump along with atmospheric pressure for their power, eliminating the need for a vacuum reservoir. A mechanically operated control valve, with integral vacuum power diaphragms, controls the degree of brake application or release depending on amount of foot pressure applied to...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect solenoid wire connector from terminal.
  • Remove nut holding B+ wire to terminal.
  • Disconnect solenoid and B+ wires from starter terminals.
  • Remo...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator & A/C Compressor Belt -> Power Steering Belt
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

Alternator & A/C Compressor Belt

  • Loosen lower alternator pivot bolt and upper locking nut, then loosen adjusting bolt to remove belt tension.
  • Remove the drive belt.
  • Reverse procedure to install, noting the following:
    • Torque alternator lock nut to 15 ft. lbs. To assure proper alignment of alternator assembly. Adjust belt tension by tightening adjusting bolt until proper belt tension is obtained.
    • Torque alte...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Diagram for 1997 Plymouth Voyager SE 3.3 V6 GASInstrument Panel Diagram for 1997 Plymouth Voyager SE 3.3 V6 GAS

Components on diagram:
  • Data Link Connector
  • Body Control Module
  • Junction Block
  • Cowl Panel
  • Connector P-18
  • Underbody Diagram for 1997 Plymouth Voyager  3.0 V6 GASUnderbody Diagram for 1997 Plymouth Voyager 3.0 V6 GAS

    Components on diagram:
  • AWD Solenoid
  • Connector B-13
  • Fuel Pump Module Jumper
  • Connector J-01C
  • Connector J-02C
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager  3.3 V6 GAS Wiring Diagram1997 Plymouth Voyager 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Ignition Switch
  • Body Control Module
  • Memory Seat/Mirror Module
  • 1997 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Generator
  • Powertrain Control Module
  • Engine Starter Motor
  • Automatic Shut Down Relay
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Plymouth Voyager Radiator1997 Plymouth Voyager Radiator, 26.06 x 15.06 x 1.25 in. core size, 1.31 in. inlet size, 1.56 in. outlet size, 2.38 x 15.63 in. top header, 2.17 x 15.63 in. bottom header, plastic tanks, aluminum core, top right inlet location, bottom left outlet location; With 12 in. transmission and 10 in. engine oil cooler; A high quality, OE replacement radiator; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $136.66

    Click here to view more details about 1995 Plymouth Voyager Bumper Trim, Front1995 Plymouth Voyager Bumper Trim, Front, Made from tough impact-resistant plastic for maximum durability and tensile strength; Built to exact OE quality, fit, and finish; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $18.90

    Click here to view more details about 2000 Plymouth Voyager 15" x 6.5" Steel Wheel2000 Plymouth Voyager 15" x 6.5" Steel Wheel, Steel Wheel; 15 X 6.5; 24 Holes; 5 Lug; 4.5 Inch BP; Ident KFZ; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1995 Plymouth Voyager LE V6, 3 L, 2972 CC, 181 CID Rebuilt Engine, FWD, SOHC, roller cam., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,349.00

    Click here to view more details2000 Plymouth Voyager Used Bumper Cover, Front, COVER ONLY, AFTERMARKET.

    Source: Used Auto Parts Store

    $155.00

    Click here to view more details2000 Plymouth Voyager Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $65.00
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