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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Blower Motor, Replace -> 1996 -> 1997 -> Auxiliary -> Auxiliary A/C -> Cherokee -> Dakota -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Less Auxiliary A/C -> Minivans -> Wrangler
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

Cherokee
  • On models equipped with 4.0L engine, remove washer fluid bottle and position aside.
  • On all models, disconnect blower motor electrical connector, then remove blower motor attaching screws.
  • Remove blower motor and fan assembly.
  • Remove blower fan from the motor shaft, then separate motor from mounting plate.
  • Reverse procedure to install.
Dakota
1996
  • Remove lower instrument panel as follows:
    • Remove steering column cover and silencer pad, if equipped.
    • Remove ashtray assembly and intermittent ...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Disc Brakes -> Caravan, Town & Country & Voyager -> Description -> Front -> Rear
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

Front

The Kelsey-Hayes double pin caliper, Fig. , consist of a driving hub, braking disc rotor, caliper, pads and adapter. The caliper is mounted through two bushings and sleeves. The caliper is a one piece casting with the inboard side containing a single piston and bore.

Rear

The rear disc brakes are similar to front disc brakes, however, there are several distinctive features that require different service procedures. The single piston, floating caliper...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Alternator, Replace
Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove accessory drive belt.
  • Disconnect push in field wire connector from back of alternator.
  • Remove nut holding B+ wire to terminal on back of alternator.
  • Separate B+ wire from alternator terminal.
  • Remove nut holding top of alternator to adju...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at intake manifold.
  • Remove hose from intake manifold.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse proced...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

Alternator and Power Steering

  • Disconnect battery ground cable from battery.
  • Install breaker bar into 1/2 square opening in tensioner.
  • Rotate tensioner counterclockwise to relieve belt tension.
  • Remove alternator and power steering drive belt.
  • Clean and inspect belt surfaces o...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Liftgate Diagram for 1997 Plymouth Voyager  3.3 V6 GASLiftgate Diagram for 1997 Plymouth Voyager 3.3 V6 GAS

Components on diagram:
  • License Lamp
  • Rear Wiper Motor
  • Rear Window Defogger
  • CHMSL
  • Liftgate Lock Motor
  • Tail Lamps Diagram for 1997 Plymouth Voyager  3.0 V6 GASTail Lamps Diagram for 1997 Plymouth Voyager 3.0 V6 GAS

    Components on diagram:
  • Right Hand Tail Lamp
  • Left Hand Tail Lamp
  • Connector T-06
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Ignition Switch
  • Body Control Module
  • Memory Seat/Mirror Module
  • 1997 Plymouth Voyager  2.4 L4 GAS Wiring Diagram1997 Plymouth Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Airbag Control Module
  • Driver Airbag Squib
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1996 Plymouth Voyager Hood1996 Plymouth Voyager Hood, A high quality, OE replacement hood; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $97.85

    Click here to view more details about 2000 Plymouth Voyager Mirror, Passenger Side2000 Plymouth Voyager Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $23.69

    Click here to view more details about 1995 Plymouth Voyager 15" x 6" Alloy Wheel1995 Plymouth Voyager 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 15 Spokes; 5 Lug; 4.5 Inch BP; Medium Gray, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 1992 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine1992 Plymouth Voyager LE V6, 3.3 L, 201 CID Rebuilt Engine, FWD, OHV, fuel injection, roller lifters., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details1996 Plymouth Voyager Used Hub Bearing , Passenger Side, Front, Very Good.

    Source: Used Auto Parts Store

    $69.00

    Click here to view more details1991 Plymouth Voyager Used Cooling Fan Assembly, Motor only; L. (radiator), 6 cyl, Without HD trailer tow pkg; (stamped 4401893), Very Good.

    Source: Used Auto Parts Store

    $147.00
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