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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Condenser, Replace -> 1996 -> 1997 -> 2.5L Engine -> 4.0L Engine -> Cherokee -> Dakota -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Minivans -> Wrangler
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

Whenever the condenser is being replaced, note the locations of all of the radiator and condenser air seals. These seals are used to direct air through the condenser and radiator and prevent overheating.

Cherokee
2.5L Engine

Refer to "Receiver/Drier, Replace" for condenser replacement procedure.

4.0L Engine
  • Recover refrigerant as outlined under , then drain engine coolant into a suitable container.
  • Remove upper radiator crossmember, then the fan shroud and remove the electric fan.
  • Remove the mechanical fan from the water pump, th...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Anti-lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter motor and remove star...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

Alternator and Power Steering

  • Disconnect battery ground cable from battery.
  • Install breaker bar into 1/2 square opening in tensioner.
  • Rotate tensioner counterclockwise to relieve belt tension.
  • Remove alternator and power steering drive belt.
  • Clean and inspect belt surfaces o...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Front Of Engine Compartment Diagram for 1997 Plymouth Voyager  2.4 L4 GASFront Of Engine Compartment Diagram for 1997 Plymouth Voyager 2.4 L4 GAS

Components on diagram:
  • Temperature Sensor
  • Left Fog Lamp
  • Horn
  • Right Fog Lamp
  • Blower Motor Resistor
  • Liftgate Diagram for 1997 Plymouth Voyager  3.3 V6 GASLiftgate Diagram for 1997 Plymouth Voyager 3.3 V6 GAS

    Components on diagram:
  • License Lamp
  • Rear Wiper Motor
  • Rear Window Defogger
  • CHMSL
  • Liftgate Lock Motor
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager  2.4 L4 GAS Wiring Diagram1997 Plymouth Voyager 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Transmission Control Module
  • Transmission Control Relay
  • Battery
  • 1997 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram1997 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Body Control Module
  • Left Front Door Ajar Switch
  • Right Front Door Ajar Switch
  • Memory Seat/Mirror Module
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1996 Plymouth Voyager Idle Control Valve, Blade type; 4-prong male terminal; With 2 mounting holes; A high quality, OE replacement idle control valve; With 2 years limited TrustBuilt warranty..

    Source: Auto Body Parts Store

    $75.28

    Click here to view more details1999 Plymouth Voyager Relay, Rear, For A/C control, blower motor, radiator fan, and compressor; A high quality, direct fit OE replacement relay..

    Source: Auto Body Parts Store

    $17.47

    Click here to view more details about 1993 Plymouth Voyager 15" Aftermarket Wheel Covers1993 Plymouth Voyager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Chrome Finish; ABS Wire;Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details about 1988 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1988 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00

    Click here to view more details1996 Plymouth Voyager Used Hub Bearing , Driver Side, Front, Very Good.

    Source: Used Auto Parts Store

    $69.00

    Click here to view more details2000 Plymouth Voyager Used Ignition Switch W/Key, Sdn, Very Good.

    Source: Used Auto Parts Store

    $65.00
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