1997 Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Component Replacement & Adjustment -> Light Trucks & Vans -> Heater/A/C Control Unit, Replace -> 1996 -> 1997 -> Cherokee & Wrangler -> Dakota -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Minivans
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

Cherokee & Wrangler
  • Remove instrument panel bezel using a suitable wide blade flat tool and pry bezel away from instrument panel, then lower down the glove box door.
  • Reach through glove box opening and disconnect the vacuum harness .
  • Remove the control panel attaching screws and pull the control unit far enough away to disconnect electrical connectors and control cables.
  • Remove control unit.
  • Reverse procedure to install.
Dakota
1996
  • Remove steering column cover, then the instrument cluster bezel.
  • Rem...

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BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Hydraulic Brake Systems -> Component Replacement -> Caravan, Town & Country & Voyager -> Except Caravan, Town & Country & Voyager -> Master Cylinder
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

Master Cylinder

Except Caravan, Town & Country & Voyager
  • With engine stopped, pump brake pedal four or five times to deplete vacuum in power booster.
  • Disconnect brake lines at master cylinder.
  • Remove ground wire from combination valve bracket.
  • Remove master cylinder retaining nuts, Fig. .
  • Slide combination valve bracket off cylinder mounting studs. Loosen or disconnect brake lines at rear anti-lock valve and combination valve, if required.
  • Remove master cylinder.
  • Reverse procedure to install. Tighten master cylinder mounting nuts and fluid line nuts as specified in Fig. .
Caravan, ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Alternator, Replace
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

  • Disconnect battery ground cable.
  • Remove accessory drive belt.
  • Disconnect push in field wire connector from back of alternator.
  • Remove nut holding B+ wire to terminal on back of alternator.
  • Separate B+ wire from alternator terminal.
  • Remove nut holding top of alternator to adju...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Electronic Throttle Control Indicator ->
Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

When the ignition is turned On, the lamp will light for approximately 6-12 seconds as a bulb inspection. If the lamp is illuminated with the engine running, the vehicle is usually drivable but the electronic throttle system must be diagnosed and servic...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Radiator, Replace
Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

  • Remove radiator upper crossmember support.
  • Drain cooling system into a suitable container, then remove radiator fans.
  • Remove A/C condenser side brackets to radiator attaching screws.
  • Separa...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator and Power Steering
Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

Alternator and Power Steering

  • Disconnect battery ground cable from battery.
  • Install breaker bar into 1/2 square opening in tensioner.
  • Rotate tensioner counterclockwise to relieve belt tension.
  • Remove alternator and power steering drive belt.
  • Clean and inspect belt surfaces o...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Fuel Filter Diagram for 1997 Plymouth Voyager SE 2.4 L4 GASFuel Filter Diagram for 1997 Plymouth Voyager SE 2.4 L4 GAS

Components on diagram:
  • Fuel Filter
  • Filter Mounting Bolt
  • Body Components Diagram for 1997 Plymouth Voyager SE 3.0 V6 GASBody Components Diagram for 1997 Plymouth Voyager SE 3.0 V6 GAS

    Components on diagram:
  • Seat Belt Switch
  • Left Hand Door Ajar Switch
  • Right Hand Door Ajar Switch
  • Ground G-301
  • Connector B-66
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager SE 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Transmission Control Module
  • Upstream Heated Oxygen Sensor
  • Battery
  • Radiator Fan Relay
  • 1997 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram1997 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Right Power Window Switch
  • Left Power Window Switch
  • Right Power Door Lock Switch
  • Left Power Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1998 Plymouth Voyager Fuel Filler Neck.

    Source: Auto Body Parts Store

    $147.13

    Click here to view more details about 1990 Plymouth Voyager Wiper Blade, Front, Passenger Side, Rear1990 Plymouth Voyager Wiper Blade, Front, Passenger Side, Rear, 16 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $16.41

    Click here to view more details1992 Plymouth Voyager 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; Diamond Spokes; 5 Lug; 4.5 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 1990 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1990 Plymouth Voyager LE L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,598.00

    Click here to view more details1984 Plymouth Voyager Used A/C Compressor, RBLT, 10.00 CORE, SINGLE GROOVE PULLEY, RECON.

    Source: Used Auto Parts Store

    $87.00

    Click here to view more details1996 Plymouth Voyager Used Bumper Bar, Front, 3DR, PUR, BASE Without foam, Very Good.

    Source: Used Auto Parts Store

    $97.00
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