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1997 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Component Replacement & Adjustment -> Light Trucks & Vans -> Heater Core, Replace -> 1996 -> 1997 -> Cherokee & Wrangler -> Dakota -> Front -> Full Size Pickups -> Full Size Vans -> Grand Cherokee -> Minivans -> Rear
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Cherokee & Wrangler
    • Remove heater/A/C housing as outlined under "Heater Housing, Replace."
    • Lift heater core out of lower half of housing.
    • Reverse procedure to install.
    Dakota
    1996
    • Remove housing top cover.
    • Remove screws attaching heater core retaining bracket and lift core from housing.
    • Reverse procedure to install.
    1997
    • Remove instrument panel and heater/A/C housing as outlined under "Heater Housing, Replace."
    • Remove heater housing cover, then lift heater core out of housing.
    • Reverse pr...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Power Brake Units -> Power Brake Unit Service -> 1998 -> 1999-2001 -> Caravan, Town & Country & Voyager -> Cherokee -> Dakota & Durango -> Full Size Pickup -> Full Size Van -> Grand Cherokee -> Hydraulic Booster -> Inline Mount -> Installation -> PT Cruiser -> Removal -> Replacement -> Transverse Mount -> Vacuum Booster -> Wrangler
    Vehicle: 1997 Plymouth Voyager SE 3.0 V6 GAS

    The only serviceable power brake booster components are the vacuum hose and the check valve. The power brake booster must be serviced as an assembly. If diagnosis indicates a power brake booster fault condition, the unit must be replaced as an assembly.

    Replacement

    Full Size Pickup
    Vacuum Booster
    • With engine stopped, pump brake pedal four or five times to deplete power booster vacuum.
    • On 1997 models, proceed as follows:
      • Disconnect harness wires from differential switch on combination valve and from RWAL valve.
      • Disconnect brake line from combination valve to front brakes, or AB...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2000-96 2.4L, 2000-93 3.3L & 2000-94 3.8L Engines
    Vehicle: 1997 Plymouth Voyager 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven whil...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Alternator, Replace
    Vehicle: 1997 Plymouth Voyager SE 2.4 L4 GAS

    • Disconnect battery ground cable.
    • Remove accessory drive belt.
    • Disconnect push in field wire connector from back of alternator.
    • Remove nut holding B+ wire to terminal on back of alternator.
    • Separate B+ wire from alternator terminal.
    • Remove nut holding top of alternator to adju...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Chrysler LLC Trucks -> EGR System Malfunction Indicator Lamp -> 1993-94 w/California Emissions & 1995-2001
    Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

    The Powertrain Control Module (PCM) performs an On-Board Diagnostic (OBD) inspection of the EGR system on all California Vehicles. The diagnostic system uses the electronic EGR Transducer (EET) for the system tests.

    The OBD inspection activates only during selected engine/driving conditions. When the conditions are met, the PCM energizes the EET solenoid to disable the EGR. The PCM inspects for a change in the oxygen sensor signal. If the air/fuel mixture goes lean, the PCM will attempt t...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Radiator, Replace
    Vehicle: 1997 Plymouth Voyager 3.3 V6 GAS

    • Drain cooling system into a suitable container.
    • Remove air intake resonator.
    • Remove coolant reserve/recovery system container to filler neck tube hose.
    • Disconnect electrical connector from cooling fans.
    • Remove coolant recovery system container retaining screw from upper radiator closure panel crossmember.
    • Disconnect upper radiator mounting screws from crossmember.
    • Disconnect engine block heater wire, if equipped.
    • Remove upper radiator closure panel crossmember.
    • Remove air cleaner assembly.
    • Discon...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Plymouth Voyager AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1997 Plymouth Voyager SE 3.3 V6 GAS

    Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

    • Disconnect battery gr...

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    Component location diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

    Cowl Diagram for 1997 Plymouth Voyager SE 3.3 V6 GASCowl Diagram for 1997 Plymouth Voyager SE 3.3 V6 GAS

    Components on diagram:
  • Park Brake Switch
  • Stop Lamp Switch
  • Body Control Module
  • Ground G-300
  • Connector B-52
  • Front Doors Diagram for 1997 Plymouth Voyager  3.0 V6 GASFront Doors Diagram for 1997 Plymouth Voyager 3.0 V6 GAS

    Components on diagram:
  • Memory Set Switch
  • Left Hand Door Speaker
  • Right Hand Door Speaker
  • Left Hand Courtesy Lamp
  • Right Hand Courtesy Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Plymouth Voyager cars and light trucks sold in the U.S.

    1997 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • Ignition Switch
  • Body Control Module
  • Memory Seat/Mirror Module
  • 1997 Plymouth Voyager  3.0 V6 GAS Wiring Diagram1997 Plymouth Voyager 3.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Switch
  • License Lamp
  • Park Lamp Relay
  • Body Control Module
  • Right Front Park/Turn Signal Lamp
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1997 Plymouth Voyager 3.0 V6 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1999 Plymouth Voyager Splash Shield, Front, Passenger Side1999 Plymouth Voyager Splash Shield, Front, Passenger Side, A high quality, OE replacement splash shield; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $11.00

    Click here to view more details about 1998 Plymouth Voyager Bumper Cover, Rear1998 Plymouth Voyager Bumper Cover, Rear, A high quality, direct fit OE replacement bumper cover..

    Source: Auto Body Parts Store

    $15.62

    Click here to view more details1995 Plymouth Voyager 15" X 6" Steel Wheel, STEEL WHEEL, 15 X 6, 5 STUDS/LUGS, 4.5" BOLT DIA, 24 HOLES, BLACK, UNIVERSAL; STEEL, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $92.50

    Click here to view more details about 1994 Plymouth Voyager SE V6, 3.3 L, 201 CID Rebuilt Engine1994 Plymouth Voyager SE V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details1998 Plymouth Voyager Used Engine Computer, Elec Cont Unit (ECU); (L. fender), 6-181 (3.0L), Very Good.

    Source: Used Auto Parts Store

    $147.00

    Click here to view more details1999 Plymouth Voyager Used Engine Computer, Elec Cont Unit (ECU); (L. fender), 6-181 (3.0L), from 12/15/98, Very Good.

    Source: Used Auto Parts Store

    $161.00
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