Auto Parts Search
1997 Mercury Villager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Mercury Villager car and truck
repair procedures including Mercury engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Mercury Villager automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Module Configuration Procedure -> Ford Motor Company -> 1992-1998
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Some modules will require configuration after being installed on the vehicle. All configurable modules will be packaged in a kit which contains a warning label and multi-language sheet which lists requirements to configure the modules.
There are two types of configuration data. The first type is used by the module so that it can interact with the vehicle correctly. The second type is customer preference driven. These are items that the customer may or may not want to have enabled. To program customer driven preferences, a Ford service function card (FSF) and the New G...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Anti-lock Brakes -> Villager (4WABS) -> Troubleshooting -> 1997-98 -> 1999-2001 -> ABS Does Not Work -> ABS Warning Indicator Always On -> No Communication w/ABS Control Module -> Soft/Excessive Pedal Travel -> Unable To Enter Self Test -> Yellow ABS Warning Indicator Does Not Self-Check
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
1997-98
ABS Warning Indicator Always On
- Inspect fuses.
- Inspect circuit.
- Inspect hydraulic solenoid relay.
- Inspect hydraulic pump motor relay.
- Inspect brake anti-lock sensor(s).
- Inspect hydraulic anti-lock actuator assembly.
- Inspect anti-lock brake warning indicator miniature bulb.
- Inspect ABS control module.
ABS Does Not Work
- Inspect fuses.
- Inspect circuit.
- Inspect hydraulic solenoid relay.
- Inspect hydraulic pump motor relay.
- Inspect brake anti-lock sensor(s).
- Inspect hydraulic a...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> 1993-02 Villager
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Refer to Fi...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Left
- With vehicle in NEUTRAL, position on a hoist.
- Remove front wheel and tire assembly.
- Remove cotter key.
- Remove wheel hub nut and washer.
- Remove stabilizer link nut.
- Remove cotter pin.
- Remove nut.
- Separate suspension lower ball joint from knuckle.
- Separate halfshaft from transaxle.
- Separate halfshaft from knuckle, using wheel hub remover tool No. 205-D070 or equivalent.
- Reverse procedure to install, noting the following:
- When seated properly, driveshaft bearing retainer circlip can be felt as it snaps into differential side gear groove.
- Torque lower ball joint nut to 58 ft. lbs.
- Tor...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Alternator, Replace
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet tube.
- Disconnect wiring at voltage regulator.
- Remove attaching nut and wiring terminal from alternator output terminal.
- Remov...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager STARTER & ALTERNATOR REPLACEMENT PROCEDURES
CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2002 Villager
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Lift the windshield wiper arms away from the windshield.
- While holding the retaining clip at the base of the wiper arm outward, lift the wiper arm from the pivot.
- Remove the six cowl cover retaining screws, Fig. .
- Open the hood.
- Remove the four plastic pin type retainers from the forward edge of the cowl cover, then remove the retainer anchors, Fig. .
- Disconnect the windshield washer nozzle hose.
- Lift the cowl cover upward and position...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Ford Motor Co. Trucks -> Check Engine Lamp -> 1993-97 -> Continuous Memory -> EEC -> EEC IV -> EEC V -> Except Malfunction Indicator Lamp (MIL) -> Keep Alive Memory (KAM) -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> Malfunction Indicator Light -> PCM Reset Using Generic Scan Tool
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
EEC
Except Malfunction Indicator Lamp (MIL)
When using NGS tool No. 007-00500, or equivalent, select Diagnostic Test Mode Results, then press CLEAR or disconnect battery ground cable. Codes will be erased from back-up memory after 24 hours.
Malfunction Indicator Light
- Activate diagnostic test mode.
- Disconnect diagnostic connector.
- Jump BL/W and GY/BL wires using suitable jumper wire.
- Wait about two seconds.
- Remove jumper wire and reconnect diagnostic connector.
- MIL will stay on, and codes will be erased.
EEC IV
Continuous Memory
This lamp should light when the ignition is turned On. After the engin...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at heater hose valve assembly.
- Remove hose from heater hose valve assembly.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outle...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES
Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Water Pump and Power Steering
Vehicle: 1997 Mercury Villager 3.0 V6 GAS
Air Conditioning
Mark direction of rotation on drive belt with a marking pen to ensure correct installation if drive belt is to be reused. Failure to do so may result in drive belt noise. To ensure maximum drive belt life and proper component operation, replacement drive belts must be same type and size as original drive belts. When installing a new drive belt, ensure that it is properly seated on pulleys.
- Disconnect battery ground cable from battery.
- Loosen A/C compressor drive belt idler pulley tensioner bolt.
- Loosen A/C compressor drive belt idler pulley adjustment...
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1997 Mercury Villager AUTOMOBILES
Component location diagrams for most 1997 Mercury Villager cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 1997 Mercury Villager 3.0 V6 GASComponents on diagram: |
 Instrument Panel Diagram for 1997 Mercury Villager 3.0 V6 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1997 Mercury Villager AUTOMOBILES
OEM drawn wiring diagrams for most 1997 Mercury Villager cars and light trucks sold in the U.S.
 1997 Mercury Villager 3.0 V6 GAS Wiring DiagramComponents on diagram: |
 1997 Mercury Villager 3.0 V6 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1997 Mercury Villager AUTOMOBILES
OEM TSB listings for most 1997 Mercury Villager cars and light trucks sold in the U.S. from 1985+.
|
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1997 Mercury Villager 3.0 V6 GAS Auto Systems: |
|
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1997 Mercury Villager 3.0 V6 GAS |
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1997 Mercury Villager AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Mercury Villager cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 1997 Mercury Villager vehicle.
|
| Access the Complete guide! |
