1997 Mercury Villager A/C & Heater Service (ONLINE REPAIR MANUALS)

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A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

Compressor Service -> Precautions -> Battery Ground Cable -> Product Compatibility
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

Product Compatibility

Before replenishing refrigerant oil, ensure product compatibility with the system being serviced....

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A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Compressor, Replace -> 4.2L Engine -> 4.6L, 5.4L & 6.8L Engines -> 4.9L Engine -> 5.0L, 5.8L & 7.5L Engines -> 7.3L Engine -> Aerostar, Explorer, Mountaineer & Ranger -> Bronco & 1996 Econoline & F-Series -> Expedition & 1997 Econoline & F-Series -> Villager -> Windstar
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

Bronco & 1996 Econoline & F-Series
4.9L Engine
  • Recover refrigerant as outlined under .
  • Disconnect wire connector from clutch field coil connector.
  • Remove retaining bolts from compressor manifolds.
  • Remove refrigerant lines. Plug lines and compressor ports to prevent dirt and moisture contamination.
  • Remove hex head screw attaching compressor adjusting arm to mounting bracket.
  • Remove four front and rear braces to mounting bracket support attaching screws.
  • Remove compressor with front and rear braces attached, from vehicle,...

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A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Precautions -> Air Bag Systems -> Battery Ground Cable
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

Air Bag Systems

Refer to and for air bag disarming and arming procedures.

...

CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Water Pump, Replace -> 1996 Econoline -> 1997 Econoline -> 1997 Expedition & F-Series -> 2.3L Engine -> 3.0L Engine -> 4.0L Engine -> 4.0L Engine (Pushrod) -> 4.0L Engine (SOHC) -> 4.2L Engine -> 4.2L, 4.6L & 5.4L Engines -> 4.6L, 5.4L & 6.8L Engines -> 4.9L Engine -> 5.0L & 5.8L Engines -> 5.0L Engine -> 7.3L Engine -> 7.5L Engine -> Aerostar -> Bronco & 1996 F-Series -> Explorer, Mountaineer & Ranger -> Villager -> Windstar
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

All water pumps have a sealed bearing integral with the water pump shaft. The bearing requires no lubrication. A bleed hole in the pump housing allows water that may leak past the seal to be thrown out by the slinger. This is not a lubrication hole. If the pump is damaged and requires repair, it must be replaced as an assembly.

Bronco & 1996 F-Series
4.9L Engine
  • Drain engine coolant into a suitable container, then remove drive belt.
  • Remove fan and water pump pulley as follows:
    • Remove fan shroud.
    • Using Fan Clutch Holding tool ...

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A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

Manual Air Conditioning & Heater System Diagnosis & Testing -> Component Testing & Diagnosis -> 1.8L Engine -> 1.9L Engine -> A/C Condenser Cooling Fan -> A/C Relay -> Aerostar -> Aerostar & Villager -> Aerostar, Explorer & Ranger -> Aspire -> Aspire, Escort, Probe & Tracer -> Auxiliary Heater Core Pressure Test -> Blower Motor Circuit Test -> Blower Motor Relay -> Blower Motor Resistor -> Blower Motor Switch -> Bronco, Econoline, Expedition & F-Series -> Escort & Tracer -> Heater Core Pressure Test -> Probe -> Probe & Villager -> Rear Control Switch At Front Climate Control Assembly -> Rear Control Switch At Rear Climate Control Assembly -> Villager
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

A/C Condenser Cooling Fan
Probe

Refer to Fig. for A/C condenser cooling fan terminal identification.

  • Turn ignition Off, then disconnect A/C condenser cooling fan connector.
  • Apply 12 volts to terminal three on fan, then ground terminal two. A/C condenser cooling fan should operate at low speed.
  • Apply 12 volts to terminal one on fan, then ground terminal two. Fan should operate at high speed.
  • If fan operates properly at both speeds, return to diagnostic tests. If fan does not operate properly, replace fan.
...

CLICK HERE TO GET FULL ACCESS TO 1997 Mercury Villager A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 1997 Mercury Villager AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 1997 Mercury Villager cars and light trucks from 1990+

A/C Data -> Domestic Light Trucks & Vans -> Ford Motor Co. -> 1992-2002 -> 2003-04
Vehicle: 1997 Mercury Villager 3.0 V6 GAS

1992-2002

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