1997 Mazda B4000 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1997 Mazda B4000 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1997 Mazda B4000 car and truck repair procedures including Mazda engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Mazda B4000 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Mazda mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1997 Mazda B4000 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Mazda -> Component Replacement & Adjustment -> Evaporator Core, Replace -> Front -> Miata -> Millenia -> MPV -> MX-6 & 626 -> Pickups -> Protege -> Rear
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

Miata
  • Recover refrigerant as outlined under .
  • Disconnect high and low pressure lines from cooling unit. Plug all open fittings immediately to keep moisture out of system.
  • Remove undercover and glove compartment, then the cooling unit, Fig. .
  • Remove evaporator and expansion valve as an assembly, Fig. .
  • Reverse procedure to install.
Millenia
  • Recover refrigerant as outlined under .
  • Remove instrument panel undercover, glove compartment and glove compartment cover.
  • Remove stay, then passenger side air bag module.
  • ...

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BRAKE SERVICE PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Anti-lock Brakes -> Component Testing -> 1997 -> 1998-2001 -> 1999-2001 -> ABS Control Module -> ABS Control Unit -> ABS Hydraulic Unit -> ABS Motor -> ABS Motor & Harness -> ABS Motor & Harness To ABS Control Module -> ABS Relay -> ABS Warning Light -> B-Series -> Clearance Inspection -> Control Unit -> Fail-Safe Relay -> Hydraulic System -> Hydraulic Unit -> Miata -> Millenia & Protege -> Motor Relay -> MPV -> MX-6 & 626 -> Pressure Differential Switch -> Rear Axle Speed Sensor -> Rotor Inspection -> Solenoid Valve -> Solenoid Valve & Valve Relay -> Valve Relay -> Voltage Inspection -> Wheel Speed Sensor
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

B-Series

ABS Control Module
1999-2001

Refer to Figs. through , for component testing procedures.

ABS Warning Light

If warning light is inoperative at all times, proceed as follows:

  • Inspect warning light bulb; replace as required.
  • Inspect No. 10 15A fuse; replace as required.
Hydraulic Unit
1997

Disconnect hydraulic unit connector and measure resistance between terminals 1 and 3 at unit. Resistance should be 18-26 K ohms. If not, replace hydraulic unit.

Rear Axle Speed Sensor
1997
  • Raise and support vehicle.
  • Remove differential cover and measure clearance between rear axle speed sensor and s...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Mazda -> Component Locations -> 1994-97 B2300, B3000 & B4000 & Navajo
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

Refe...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

  • Place transmission in neutral, and raise and support vehicle.
  • Mark rear companion flange to driveline.
  • Mark slip yoke to transmission output shaft.
  • Remove bolts and disconnect driveline.
  • Lower driveline and slide driveline shaf...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Alternator, Replace
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect voltage regulator/brush holder assembly harness connector.
  • Remove harness connector bracket, then disconnec...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Mazda -> Air Bag Warning Lamp ->
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at water inlet.
  • Remove hose from water inlet.
  • Remove hose from vehicle.
  • Reverse procedure t...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 Mazda B4000 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1997 Mazda B4000 4.0 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 1997 Mazda B4000 AUTOMOBILES

Component location diagrams for most 1997 Mazda B4000 cars and light trucks sold in the U.S. from 1990+.

I/P Component Locations Diagram for 1997 Mazda B4000  4.0 V6 GASI/P Component Locations Diagram for 1997 Mazda B4000 4.0 V6 GAS

Components on diagram:
  • Data Link Connector
  • Rear Anti-Lock Brake System Module
  • Glove Box Lamp
  • Cigar Lighter
  • Ignition Switch
  • Power Seat Component Locations Diagram for 1997 Mazda B4000  4.0 V6 GASPower Seat Component Locations Diagram for 1997 Mazda B4000 4.0 V6 GAS

    Components on diagram:
  • Seat Belt Switch
  • Right Hand Power Lumbar Motor
  • Connector C-300
  • Connector C-301
  • Connector C-302
  • CLICK HERE TO GET FULL ACCESS TO 1997 Mazda B4000 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1997 Mazda B4000 AUTOMOBILES

    OEM drawn wiring diagrams for most 1997 Mazda B4000 cars and light trucks sold in the U.S.

    1997 Mazda B4000  4.0 V6 GAS Wiring Diagram1997 Mazda B4000 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Rear Axle Speed Sensor
  • Battery
  • Ignition Switch
  • Brake Fluid Level Sensor
  • Rear Anti-Lock Brakes System
  • 1997 Mazda B4000  4.0 V6 GAS Wiring Diagram1997 Mazda B4000 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Purge Flow Sensor
  • Throttle Position Sensor
  • Starter Motor Solenoid
  • Battery
  • Starter Relay
  • CLICK HERE TO GET FULL ACCESS TO 1997 Mazda B4000 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1997 Mazda B4000 AUTOMOBILES

    OEM TSB listings for most 1997 Mazda B4000 cars and light trucks sold in the U.S. from 1985+.

    Document: MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR MANUAL TRANSMISSIONS
    Vehicle: 1997 Mazda B4000 4.0 V6 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Manual Trans, Clutches, Linkage, MTX
  • Document: MERCON ATF IS BEING REPLACED BY MERCON V AS A SERVICE FLUID FOR AUTOMATIC TRANSMISSION/TRANSAXLE AND POWER STEERING APPLICATIONS - REVISED
    Vehicle: 1997 Mazda B4000 4.0 V6 GAS

    Auto Systems:
  • Chemicals, Antifreeze, Additives
  • Steering, Suspension
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 1997 Mazda B4000 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1997 Mazda B4000 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 Mazda B4000 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1997 Mazda B4000 SPECIFICATIONS DATA!

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