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1997 BMW 528I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 1997 BMW 528I 2.8 L6 GAS
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BRAKE SERVICE PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Power Brake Units -> Power Brake Unit Service -> 740, 750, 840 & 850 & 1997 540 -> Hydraulic Power Flow Regulator, Replace -> M3, Z3, 318, 323, 325, 328, 525, 528 & 530 & 1995 540 -> Power Brake Booster, Replace
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Hydraulic Power Flow Regulator, Replace
- With engine off, discharge hydraulic reservoir by operating brake pedal approximately 20 times with same force required for full stop braking action.
- Disconnect electrical connectors on circulating pressure warning and hydraulic pressure switches.
- Remove hydraulic lines from power flow regulator.
- Remove power flow regulator mounting bolts.
- Remove power flow regulator.
- Reverse procedure to install. Ensure all connections and pipes are free from dirt.
Power Brake Booster, Replace
M3, Z3, 318, 323, 325, 328, 525, 528 & 530 & 1995 540
- Remove m...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
BMW -> Component Locations -> 5 Series
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Refer to Fig. ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Disassemble
- Raise and support vehicle.
- Remove propeller shaft.
- Lift off retainer
- Drive out knurled pin.
- Press rubber gaiter off constant velocity joint.
- Remove constant velocity joint with a suitable tool.
Assemble
- Recess for sealing disk must face rubber gaiter.
- Constant velocity joint dia. approx. 100mm.
- Constant velocity...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Refer to Figs. and for wir...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Starter, Replace
Vehicle: 1997 BMW 528I 2.8 L6 GAS
- Remove vent tube from alternator.
- Remove air filter assembly.
- Disconnect throttle cable, then remove valve cover and intake manifold trim covers.
- Disconnect ignition coils ground wire.
- Remove valve cover ignition coils harness wire duct, disconnect harness and position aside.
- Disconnect cylinder head vent hos...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Cabin Air Filter Service -> BMW -> 1996-2005 5 Series
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Service interval is determined by the service indicator.
- Open the hood.
- Turn quick-release fastener approximately, 90° counterclockwise. Unlatch the cabin air filter cover retainers.
- Remove the cabin air fi...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
BMW -> Automatic Transmission Indicator Lamp ->
Vehicle: 1997 BMW 528I 2.8 L6 GAS
The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the system ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1997 BMW 528I 2.8 L6 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at heater valve and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Outl...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1997 BMW 528I AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1997 BMW 528I 2.8 L6 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR 1997 BMW 528I AUTOMOBILES
Component location diagrams for most 1997 BMW 528I cars and light trucks sold in the U.S. from 1990+.
Evaporative Emissions Component Diagram for 1997 BMW 528I 2.8 L6 GAS Components on diagram: |
Transmission Range Switch Diagram for 1997 BMW 528I 2.8 L6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1997 BMW 528I AUTOMOBILES
OEM drawn wiring diagrams for most 1997 BMW 528I cars and light trucks sold in the U.S.
1997 BMW 528I 2.8 L6 GAS Wiring Diagram Components on diagram: |
1997 BMW 528I 2.8 L6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1997 BMW 528I AUTOMOBILES
OEM TSB listings for most 1997 BMW 528I cars and light trucks sold in the U.S. from 1985+.
Document: Diagnosis Feedback with ISTA Vehicle: 1997 BMW 528I 2.8 L6 GAS Auto Systems: |
Document: Turbocharger Installation Tool Vehicle: 1997 BMW 528I 2.8 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1997 BMW 528I AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1997 BMW 528I cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1997 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1997 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1997 BMW 528I cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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