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1996 Toyota T100 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Toyota REPAIR SHOPS DON'T WANT YOU TO KNOW
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Toyota T100 car and truck
repair procedures including Toyota engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Toyota T100 automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Charging Valve Locations -> Imported Cars & Light Trucks & Vans -> 1996-97
Vehicle: 1996 Toyota T100 2.7 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
HYDRAULIC BRAKE SYSTEMS -> COMPONENT SERVICE -> Assembly -> Disassembly -> Inspection -> Master Cylinder -> Wheel Cylinders
Vehicle: 1996 Toyota T100 3.4 V6 GAS
Master Cylinder
Disassembly
For the following procedures, refer to Fig. for assistance.
- Remove master cylinder boot.
- Remove setscrew and then reservoir tank. Remove cap and strainer from reservoir.
- Remove two grommets. Then place cylinder in vise.
- Push piston in and remove stopper bolt, Fig. .
- Push pistons in and remove snap ring. Then carefully remove No. 1 piston by hand.
- Place cylinder on edges of two wooden blocks and tap on cylinder until No. 2 piston comes out.
Inspection
Clean parts with compressed air. Inspect cylinder bore for rust and scoring. Also, inspect for wear o...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Toyota -> Fuel Filter Replacement -> Land Cruiser, Pickup, Previa, Sequoia, Tacoma, Tundra, T100, Truck & Van -> Fuel System Pressure Relief -> Models Less Union Bolt Fuel Line Connection -> Models w/Union Bolt Fuel Line Connection -> Removal & Installation
Vehicle: 1996 Toyota T100 3.4 V6 GAS
Fuel System Pressure Relief
Models w/Union Bolt Fuel Line Connection
- Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable, if equipped.
- Disconnect the battery ground cable.
- Remove the fuel fill cap to release fuel tank pressure.
- Place a shop towel over the union bolt at top of fuel filter. Slowly loosen the union bolt allowing fuel pressure to bleed down.
- Whenever the union bolt is loosened to relieve fuel system pressure, always replace the bolt gasket.
Models Less Union Bolt Fuel...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Toyota T100 3.4 V6 GAS
- Raise and support vehicle, then remove front wheels as necessary and front fender apron seal.
- Remove cotter pin, locknut cap and locknut from axle spline
- Drain transmission fluid, then using a suitable puller, disconnect tie rod end from steering knuckle.
- Disconnect stabilizer bar link from lower control arm.
- Disconnect ball joint from steering knuckle.
- On models with constant velocity type inner joints, using paint or chalk, place match marks on driveshaft inner joint and side gear shaft or center driveshaft, then proceed as follows:
- Have an assistant apply brakes to prevent a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Toyota T100 2.7 L4 GAS
- Loosen lock bolt, pivot bolt, nut and adjusting bolt.
- Remove drive belt.
- Disconnect alternator connector.
- Remove nut, and disconnect alternator wire.
- Disconnect wire harness with clip.
- Remove lock bolt,...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Toyota -> Malfunction Indicator Lamp (MIL) ->
Vehicle: 1996 Toyota T100 SR5 3.4 V6 GAS
On some models equipped with OBD II, the MIL will also illuminate if the fuel tank filler cap is not properly tightened. Tighten fuel tank filler cap until it clicks.
The MIL should light when the ignition switch is placed in the On position without starting the engine. When the engine is started, the lamp should go out. If it remains lit, a fault has been detected by the diagnostic system and has logged a diagnostic trouble code. If the fault does not occur again within three trips, the lamp will go out but a diagnostic tro...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Toyota T100 2.7 L4 GAS
- Disconnect battery ground cable.
- Drain engine coolant, into a suitable container.
- Remove radiator grille
- Disconnect upper radiator hose.
- Disconnect coolant reservoir hose.
- Disconnect lower ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Toyota T100 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Toyota T100 SR5 3.4 V6 GAS
- Remove power steering pump drive belt.
- Raise and support vehicle.
- Remove engine under cover.
- Loosen idle pulley lock nut.
- Loos...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Toyota T100 AUTOMOBILES
Component location diagrams for most 1996 Toyota T100 cars and light trucks sold in the U.S. from 1990+.
 Automatic Disconnecting Differential Diagram for 1996 Toyota T100 3.4 V6 GASComponents on diagram: |
 Harness To Harness Connector Locations Diagram for 1996 Toyota T100 2.7 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1996 Toyota T100 AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Toyota T100 cars and light trucks sold in the U.S.
 1996 Toyota T100 2.7 L4 GAS Wiring DiagramComponents on diagram: |
 1996 Toyota T100 2.7 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Toyota T100 AUTOMOBILES
OEM TSB listings for most 1996 Toyota T100 cars and light trucks sold in the U.S. from 1985+.
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Document: A340 TRANSMISSION SOLENOID IDENTIFICATION Vehicle: 1996 Toyota T100 2.7 L4 GAS Auto Systems: |
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Document: REPLACEMENT CERTIFICATION LABELS - REVISED Vehicle: 1996 Toyota T100 2.7 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Toyota T100 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Toyota T100 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Toyota T100 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Toyota T100 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Toyota T100 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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