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1996 Mitsubishi Montero CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mitsubishi REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> Mitsubishi -> 1992-2002 -> 2003-04
Vehicle: 1996 Mitsubishi Montero LS 3.0 V6 GAS
1992-2002
... [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 1996 Mitsubishi Montero A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Anti-lock Brakes -> System Service -> 1993 -> 1993-94 -> 1994-96 -> 1995-96 -> 3000GT -> AWD Models -> Brake Fluid Pressure Switch -> Brake System Bleed -> Component Replacement -> Diamante -> Eclipse -> Electronic Control Unit & Power Relay -> Except Pickup -> Expo -> Front Speed Sensor -> G-Sensor -> Galant -> Hydraulic Unit -> Mirage -> Modulator -> Montero -> Pickup -> Rear Speed Sensor
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
Brake System Bleed
- Bleed brake master cylinder as follows:
- Fill master cylinder reservoir with DOT 3 or DOT 4 brake fluid, then depress brake pedal fully and plug master cylinder outlet fitting.
- With fitting opening plugged, release brake pedal. Perform this operation several times to fill master cylinder with brake fluid and purge all air.
- Start engine and bleed air from hydraulic lines. Refer to Figs. through for hydraulic line bleed sequence. Ensure master cylinder reservoir is kept full during bleed procedure.
- Ensure brake pedal feels firm when applied. Check and fill mas...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Mitsubishi -> Component Locations -> 1990-96 Pickup, 1989-00 Montero (Except 2.6L) & 1988-90 Van/Wagon
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
- Raise and support vehicle, then remove wheel.
- Remove caliper assembly without disconnecting brake hose. Support caliper out of way. Do not strain brake hose.
- Remove freewheeling hub cover assembly and remove snap ring from driveshaft.
- Remove knuckle and front hub assembly.
- Pull left driveshaft out of differential carrier assembly without damaging oil seal.
- Using suitable jack, raise the lower arm.
- Remove upper mounting nuts from right shock absorber, then the shock absorber from arm post of side frame. Do not lower jack while disconnecting shock absorber or while it is disconne...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Starter, Replace
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner assembly and intake manifold stay.
- Remove EGR valve if equipped, then speedometer cable.
- Remov...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Mitsubishi -> Anti-Lock Brake System (ABS) Warning Lamp -> Except 2006-09 Raider
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
The ABS warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. If the lamp remains lit,...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
- Drain engine coolant into suitable container, then remove engine under cover.
- Remove air cleaner case, then remove transmission oil cooler ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mitsubishi Montero AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mitsubishi Montero SR 3.5 V6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mitsubishi Montero AUTOMOBILES
Component location diagrams for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. from 1990+.
I/P Connector Locations Diagram for 1996 Mitsubishi Montero LS 3.0 V6 GAS Components on diagram: |
MFI System Component Locations Diagram for 1996 Mitsubishi Montero LS 3.0 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mitsubishi Montero AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S.
1996 Mitsubishi Montero SR 3.5 V6 GAS Wiring Diagram Components on diagram: |
1996 Mitsubishi Montero LS 3.0 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mitsubishi Montero AUTOMOBILES
OEM TSB listings for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. from 1985+.
Document: DIAGNOSING FUEL TRIM CODES: P0171 - "BANK 1 LEAN" & P0174 - "BANK 2 LEAN" Vehicle: 1996 Mitsubishi Montero LS 3.0 V6 GAS Auto Systems: |
Document: BUFFETING OR BOOMING NOISE WITH WINDOWS DOWN Vehicle: 1996 Mitsubishi Montero LS 3.0 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mitsubishi Montero AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mitsubishi Montero cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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