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1996 Mercury Grand Marquis CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Compressor Service -> Application Chart
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Troubleshooting -> Brake Roughness
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
Brake Roughness
The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If t...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Passenger Cars -> Component Locations -> 2003-04 Marauder, 1987-06 Crown Victoria, Grand Marquis & Town Car
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Raise and support vehicle.
- Index-mark driveshaft. Place a paint index-mark on pinion flange to driveshaft centering socket yoke.
- Remove driveshaft-to-driveshaft pinion flange bolts.
- Place a paint index-mark on driveshaft slip-yoke to transmissio...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Starter, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter shield, if required.
- Disconnect starter cable and push on connector. When disconnecting hardshell connector at S-terminal, grasp plastic shell and pull off. Do not pull on wire. Be careful to pull straight off to prevent damage to connector and S-terminal. If any part of connect...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Ford Motor Co. Cars -> Low Oil Level Warning Indicator ->
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
This system is used to indicate when the engine oil level is 11/2 quarts or more below the specified level. The lamp should light during engine starting. If the oil level is sufficient, the lamp will go off when the engine is operating. If the ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Radiator, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Turn lower fan shroud in upper fan shroud to allow clearance for fan shroud removal.
- Disconnect cooling fan electrical connector at righthand side of fan shroud.
- Remove radiator upper sight shield.
- Loosen fan shroud from its radiator mounting, then remove lower radiator hose from supports on fan shroud.
- Lift fan shroud and electric cooling fan assembly out of vehicle.
- Disconnect transmission oil co...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mercury Grand Marquis AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mercury Grand Marquis AUTOMOBILES
Component location diagrams for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1990+.
Cowl Components Diagram for 1996 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
Body Components Diagram for 1996 Mercury Grand Marquis 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mercury Grand Marquis AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S.
1996 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram Components on diagram: |
1996 Mercury Grand Marquis 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mercury Grand Marquis AUTOMOBILES
OEM TSB listings for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. from 1985+.
Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Mercury Grand Marquis 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mercury Grand Marquis AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mercury Grand Marquis cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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