1996 MERCEDES-BENZ E300D Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Anti-lock Brakes -> Description -> Components -> Electronic Control Unit -> System -> Wheel Speed Sensors
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

System

Four-wheel ABS uses a control unit, hydraulic actuator and wheel speed sensors to control brake fluid pressure and prevent wheel lock during severe braking conditions,

Basic ABS components are supplemented by an expanded hydraulic unit, a charging pump, a fourth wheel speed sensor and a more comprehensive electronic system for Acceleration Slip Regulation (ASR) and Electronic Traction System (ETS).

Integrated with ABS and traction control systems, Electronic Stability Program (ESP) detects slides and applies brake pressure to individual wheels to help maintain control.

Components

...

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BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

Non-Return Valve

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
  • Turn engine off.
  • If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
  • Torque vacuum line to 22 ft. lbs.

Brake Booster

  • Disconnect brake booster vacuum line.
  • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
  • Connect suitable pressure tester at brake caliper.
  • Connect Bosch ...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E300D BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

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CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E300D BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Disc Brakes -> Parking Brake Service -> Foot Control Cable, Replace -> Foot Control, Replace -> Hand Lever, Replace -> Parking Brake Rear Control Cable, Replace -> Parking Brake Shoes, Replace
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

Foot Control, Replace

  • On S320, S350, S420, S500, S600, SL320, SL500 and SL600 models, remove exhaust system heat shield.
  • On C36, C220, C230, C280, E300, E320, E420 and E430 models, remove cover panel under rear squab.
  • On S320, S350, S420, S500 and S600 models, proceed as follows:
    • Disconnect exhaust system as required.
    • Turn preloading automatic slack adjuster eccentric pin counterclockwise approximately 1/2 turn using suitable Allen wrench.
    • At same time, push pin back longitudinal slot until spring-loaded locking eccentric locks into spring clip position with elevation.
  • On C36, C2...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E300D BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Disc Brakes -> Precautions -> Battery Ground Cable
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

Battery Ground Cable

Prior to service, dis...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E300D BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 MERCEDES-BENZ E300D AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 MERCEDES-BENZ E300D cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Less ESP -> With ESP
Vehicle: 1996 MERCEDES-BENZ E300D 3.0 L6 DIESEL

Less ESP

  • Connect suitable brake fluid changing tool following tool manufacturer's instructions. Bleed pressure is 29 psi.
  • Open righthand rear brake caliper bleed screw and allow approximately 2.7 ounces of brake fluid to flow out without any bubbles.
  • Tighten bleed screw to specifications.
  • Repeat bleeding procedure at lefthand rear, righthand front and lefthand front calipers.
  • On S320, S350, S420, S500 and S600 models, open master cylinder bleed screw and allow brake fluid to flow without any bubbles. Tighten bleed screw to specifications.
  • On all models, operate brake pedal firmly s...

CLICK HERE TO GET FULL ACCESS TO 1996 MERCEDES-BENZ E300D BRAKE SERVICE PROCEDURES

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