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1996 Mazda Millenia CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mazda REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Imported Cars & Light Trucks & Vans -> 1996-97 -> Charging System
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
Use instructions provided with charging station. Follow these procedures to prevent charging station from being accidentally exposed to high-side vehicle system pressure:
- Do no...
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BRAKE SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Anti-lock Brakes -> Description
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
The anti-lock brake system (ABS) is composed of electrical and mechanical components as well as the standard braking system compone...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Mazda -> Fuel Filter Replacement -> Millenia -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
The anti-theft function is available as an option for the audio system. Before removing the battery ground cable or disconnecting the audio system power source, obtain the code number to reset the system when repairs are complete.
After the battery has been di...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Mazda Millenia S 2.3 V6 GAS
- Raise and support vehicle
- Remove wheels and tires.
- Remove splash shield.
- Place a suitable container under transaxle drain plug and drain fluid.
- Remove hub lock nut.
- Remove stabilizer control link.
- Remove tie rod end from steering knuckle.
- Remove lower control arm ball joint nut and break free of steering knuckle.
- Using a suitable prybar, pry driveshaft out of transaxle case...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Starter, Replace
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
- Disconnect battery ground cable, then remove battery clamp, battery box, battery and battery tray.
- Remove selector cable bracket bolts, then bracket and selector cable.
- Remove starter bracket nuts, then bracket.
- Disconnect terminal S connec...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Mazda -> Malfunction Indicator Lamp (MIL) -> 1995-2002 Millenia
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
The MIL (Malfunction Indicator Lamp) alerts the driver to an OBD emission related component or system fault. The MIL will come on in run/crank mode as a bulb check until a PIP (Profile Ignition Pickup) signal is detected. The MIL should turn off after a PIP signal is detected. The MIL remains on in the following condition...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Mazda Millenia 2.5 V6 GAS
Inlet
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at heater core.
- Remove hose from heater core.
- Reposition hose clamp at water outlet.
- Remove hose from water outlet.
- Remove hose from vehicle.
- Reverse procedure ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Mazda Millenia AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Mazda Millenia L 2.5 V6 GAS
- Remove righthand splash shield and dust cover.
- Set suitable wrench on tensioner pulley hex bolt, then turn lock bolt clockwise to...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Mazda Millenia AUTOMOBILES
Component location diagrams for most 1996 Mazda Millenia cars and light trucks sold in the U.S. from 1990+.
Solar Vent System Diagram for 1996 Mazda Millenia S 2.3 V6 GAS Components on diagram: |
Anti-Lock Brakes Diagram for 1996 Mazda Millenia 2.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Mazda Millenia AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Mazda Millenia cars and light trucks sold in the U.S.
1996 Mazda Millenia L 2.5 V6 GAS Wiring Diagram Components on diagram: |
1996 Mazda Millenia S 2.3 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Mazda Millenia AUTOMOBILES
OEM TSB listings for most 1996 Mazda Millenia cars and light trucks sold in the U.S. from 1985+.
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1996 Mazda Millenia 2.5 V6 GAS Auto Systems: |
Document: SERVICE BUMPER SPECIFICATION CHANGE Vehicle: 1996 Mazda Millenia 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Mazda Millenia AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Mazda Millenia cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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