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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 GEO Tracker car and truck
repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
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procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
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BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Disc Brakes -> Tracker Disc Brakes -> Description
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
The caliper assembly, Fig. , slides on its mounting surfaces. When the brakes are applied, hydraulic pressure against the caliper piston forces th...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Tracker BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Power Brake Units -> Tracker Brake Booster -> Power Brake Unit Service -> Assemble -> Disassemble
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
Disassemble
- Remove pushrod clevis and locknut.
- Install brake booster to brake mounting fixture, Fig. . Ensure booster vacuum pipe is clear of mounting fixture base and the booster mounting nuts are not over tightened.
- Turn fixture handle until No. 1 and No. 2 body tabs are aligned, Fig. .
- Remove booster from fixture, then separate body No. 1 and No. 2. This step must be performed with care because there is spring pressure between body No. 1 and No. 2.
- Remove booster piston spring, piston rod, boot, air cleaner and air cleaner separator from body No. 2
- Remove valve stopper key...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Tracker BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
Brake System Bleed
1992
Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.
Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.
Pressure Bleeding
- Remove master cylinder cover, ensure reservoir is properly filled.
- Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
- Connect bleeder adapter to pressure bleeding equipm...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Tracker BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
Manual Bleed
- If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
- Fill master cylinder reservoirs with suitable brake fluid. Be sure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
- If master cylinder is suspected to have air in the bore, it must be bled first, as follows:
- Disconnect forward brake pipe connection at master cylinder.
- Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
- Connect and tighten forward brake pipe at...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Tracker BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Power Brake Units -> Tracker Brake Booster -> Description
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
In order to properly service power brake systems, a thorough understanding of the various power assist systems is necessary. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort necessary to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (...
CLICK HERE TO GET FULL ACCESS TO 1996 GEO Tracker BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 GEO Tracker AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 GEO Tracker cars and light trucks from 1990+.
Anti-lock Brakes -> Four Wheel Anti-Lock Brake System -> Diagnosis & Testing -> 1992-95 -> 1992-95 Except S & T Series w/VCM & VCM-A -> 1992-95 Models & 1996 S & T Series w/VCM -> 1995 S & T Series w/VCM & VCM-A & 1996 -> 1996 -> 1996 Except S & T Series w/VCM -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Interpretation -> Except S & T Series w/VCM & VCM-A -> S & T Series w/VCM & VCM-A
Vehicle: 1996 GEO Tracker 1.6 L4 GAS
Accessing Diagnostic Trouble Codes
Except S & T Series w/VCM & VCM-A
1992-95
Diagnostic trouble codes can be read using a TECH 1 scan tool or by jumping terminal "H" to terminal "A" of the Assembly Line Diagnostic Link (ALDL) connector, Fig. , and counting the Anti-Lock lamp flashes. The terminals must be jumped for a few seconds before the diagnostic trouble codes will begin to flash.
1996
Diagnostic trouble codes can only be read by connecting a suitable scan tool to the Data Link Connector (DLC), Fig. . Follow the instructions provided by the scan tool manufacturer.
S & T Seri...
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