1996 Ford Crown Victoria REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1996 Ford Crown Victoria CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Ford Crown Victoria car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Crown Victoria automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Ford Crown Victoria vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Air Bag System Precautions -> Ford Motor Co. -> Arming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1992-98 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-96 -> 1994-97 -> 1995 -> 1995-2004 -> 1995-96 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS

Passenger Cars

Aspire
  • Disconnect battery ground cable.
  • Wait one minute for back-up power supply to deplete stored energy.
  • Remove restraint system diagnostic tool from driver's side air bag module electrical connector.
  • Connect driver's side air bag module electrical connector.
  • Install driver's side air bag module as outlined under "Component Service."
  • Remove restraint system diagnostic tool from passenger's side air bag module electrical connector.
  • Install passenger's side air bag module as outlined under "Component Service."
  • C...

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BRAKE SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Disc Brakes -> Rear Disc Brakes & Parking Brakes -> Caliper Service -> Assemble -> Caliper Overhaul -> Caliper, Replace -> Capri -> Cleaning & Inspection -> Continental, Cougar, Mark VIII, Mustang, Sable, Taurus & Thunderbird -> Contour & Mystique -> Crown Victoria, Grand Marquis & Town Car -> Disassemble -> Escort, Probe & Tracer -> Inspection -> Installation -> Removal
Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS

Caliper, Replace
Capri
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Remove brake pads as described under "Brake Pad Service."
  • Remove clip brake flex hose to strut assembly clip.
  • Remove brake flex hose to caliper assembly banjo bolt.
  • Remove two copper washers sealing flex hose banjo fitting, then discard washers.
  • Remove lower caliper retaining bolt.
  • Using cold chisel, remove upper caliper guide pin dust cap. This will allow access to Allen head on guide pin.
  • Using Allen wrench, loosen and remove upper caliper guide pin.
  • Lift caliper off rotor.
  • Remove guide pin and bushing d...

CLICK HERE TO GET FULL ACCESS TO 1996 Ford Crown Victoria BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Ford Motor Co. Passenger Cars -> Component Locations -> 2003-04 Marauder, 1987-06 Crown Victoria, Grand Marquis & Town Car
Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 GAS

Disassemble

Do not clamp driveshaft in jaws of a vice or a similar holding fixture.

  • Place driveshaft on a suitable workbench.
  • Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
  • Index driveshaft and driveshaft components.
  • Clamp U-Joint Tool in a vise.
  • Remove snap rings.
  • If bearing cup cannot be pressed all way out, remove it with vise grips.
  • Remove driveshaft slip-yoke.
  • Position driveshaft in U-Joint Tool.
  • Press out a bearing cup.
  • Rotate driveshaft 180 degrees.
  • Press on...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Alternator, Replace
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 GAS

  • Disconnect battery ground cable.
  • Remove engine appearance cover.
  • Remove alternator bracket bolts.
  • Disconnect alternator wiring and output cable from alternator.
  • Remove serpentine belt from alternator pull...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Ford Motor Co. Cars -> Check Fuel Cap Lamp ->
Vehicle: 1996 Ford Crown Victoria Police Interceptor 4.6 V8 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Ford Crown Victoria 4.6 V8 CNG

  • Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
  • Lift old belt over alternator pulley...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Crown Victoria AUTOMOBILES

Component location diagrams for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. from 1990+.

Cowl Components Diagram for 1996 Ford Crown Victoria  4.6 V8 CNGCowl Components Diagram for 1996 Ford Crown Victoria 4.6 V8 CNG

Components on diagram:
  • Transmission Range Sensor
  • Vehicle Speed Sensor
  • Right Heated Oxygen Sensor
  • Park Brake Switch
  • Right I/P Courtesy Lamp
  • Front Seat Connectors Diagram for 1996 Ford Crown Victoria S 4.6 V8 GASFront Seat Connectors Diagram for 1996 Ford Crown Victoria S 4.6 V8 GAS

    Components on diagram:
  • Seat Belt Switch
  • Seat Switch
  • Passenger Lumbar Switch
  • Driver's Seat Module
  • Passenger Seat Control Switch
  • CLICK HERE TO GET FULL ACCESS TO 1996 Ford Crown Victoria PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Ford Crown Victoria AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S.

    1996 Ford Crown Victoria Police Interceptor 4.6 V8 GAS Wiring Diagram1996 Ford Crown Victoria Police Interceptor 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Park Brake Switch
  • Check Valve
  • Vacuum Brake Booster
  • Intake Manifold Fitting
  • 1996 Ford Crown Victoria  4.6 V8 GAS Wiring Diagram1996 Ford Crown Victoria 4.6 V8 GAS Wiring Diagram

    Components on diagram:
  • Drivers Seat Control Switch
  • Drivers Seat Module
  • Drivers Power Seat Motor
  • CLICK HERE TO GET FULL ACCESS TO 1996 Ford Crown Victoria WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Ford Crown Victoria AUTOMOBILES

    OEM TSB listings for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. from 1985+.

    Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY
    Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS

    Auto Systems:
  • Brakes, Power Brakes, Traction Control
  • Steering, Suspension
  • Finishes, Body Structure, Frame, Bumpers
  • Document: SAFETY RECALL - SPEED CONTROL SYSTEM MODIFICATION
    Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO 1996 Ford Crown Victoria TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Crown Victoria AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Ford Crown Victoria SPECIFICATIONS DATA!

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