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1996 Ford Crown Victoria CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Compressor Service -> Shaft Seal, Replace -> FS-10 & 10P13 -> Installation -> Panasonic -> Removal
Vehicle: 1996 Ford Crown Victoria LX 4.6 V8 GAS
FS-10 & 10P13
Removal
- Clamp compressor in suitable support, then remove clutch hub as outlined under "Clutch Hub & Pulley, Replace."
- Remove shaft seal felt from nose of compressor.
- Remove snap ring as follows:
- Insert tip of snap ring remover tool No. T89P-19623-DH, or equivalent, into one eye of the snap ring, Fig. .
- Rotate snap ring until eye is close to compressor shaft, Fig. .
- Keeping tool shaft against side of nose opening, quickly pull upward and remove snap ring, Fig. .
- Push shaft seal remover over ...
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BRAKE SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Disc Brakes -> Front Disc Brakes -> Rotor, Replace -> Capri -> Continental, Contour, Mark VIII, Mystique, Mustang & Mustang Cobra, Sable & Taurus -> Cougar & Thunderbird -> Escort & Tracer -> Installation -> Removal
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 CNG
Capri
Removal
- Raise and support vehicle, then remove wheel and tire assembly.
- Using chisel, unstake and remove halfshaft nut and washer. Discard nut and washer.
- Remove brake pads and caliper from steering knuckle as described under "Brake Pad Service."
- Support caliper with wire strung from coil spring. Do not disconnect brake line from caliper.
- Using tie rod end separator tool No. T85M-3395-A, or equivalent, disconnect tie rod end from steering knuckle.
- Remove ball joint pinch bolt, then separate control arm from steering knuckle.
- Remove steering knuckle to strut assembly bolts.
- Using knuck...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Pressure Relief -> Except Aspire, Festiva, Focus, Fusion, Milan, 2003-06 Crown Victoria, Grand Marquis, Sable, Taurus & Town Car, 1991-96 Escort, 1988-96 Tracer, 1991-94 Capri, 1989-91 Probe & 2005-06 Mustang
Vehicle: 1996 Ford Crown Victoria 4.6 V8 CNG
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the proper direction...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Ford Crown Victoria LX 4.6 V8 GAS
Disassemble
Do not clamp driveshaft in jaws of a vice or a similar holding fixture.
- Place driveshaft on a suitable workbench.
- Mark positions of driveshaft components relative to driveshaft tube. This ensures all components are reassembled in same relationship to maintain correct balance.
- Index driveshaft and driveshaft components.
- Clamp U-Joint Tool in a vise.
- Remove snap rings.
- If bearing cup cannot be pressed all way out, remove it with vise grips.
- Remove driveshaft slip-yoke.
- Position driveshaft in U-Joint Tool.
- Press out a bearing cup.
- Rotate driveshaft 180 degrees.
- Press on...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Ford Crown Victoria Police Interceptor 4.6 V8 CNG
- Disconnect battery ground cable.
- Remove engine appearance cover.
- Remove alternator bracket bolts.
- Disconnect alternator wiring and output cable from alternator.
- Remove serpentine belt from alternator pull...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Ford Motor Co. Cars -> Check Engine Lamp/Malfunction Indicator Lamp (MIL)/Service Engine Soon Lamp -> 1995-97 Models -> EEC-IV -> EEC-V -> Keep Alive Memory (KAM) Reset & PCM Reset Less Electronic Tester -> PCM Reset Using Generic Scan Tool -> PCM Reset Using Star Tester
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 GAS
This lamp should light when the ignition is turned On. After engine starts, the lamp should go off, unless a fault condition is detected by the EEC-IV system. A diagnostic trouble code is stored in the PCM. Following diagnosis and repair, the Check Engine/MIL lamp will automatically reset when stored diagnostic trouble codes are cleared from PCM memory. The PCM reset procedure allows the scan tool to command the PCM to clear all diagnostic trouble codes.
EEC-IV
PCM Reset Using Star Tester
- Turn ignition Off.
- Perform required vehicle preparation and visual inspection.
- Connect Star teste...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Ford Crown Victoria S 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from water pump connection.
- Remove radiator outlet hose from water pump connection.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Ford Crown Victoria AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Ford Crown Victoria Police Interceptor 4.6 V8 CNG
- Rotate tensioner away from belt using a breaker bar installed in 1/2 inch square hole in tensioner arm.
- Lift old belt over alternator pulley...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Ford Crown Victoria AUTOMOBILES
Component location diagrams for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. from 1990+.
Body Components Diagram for 1996 Ford Crown Victoria LX 4.6 V8 GAS Components on diagram: |
Cowl Components Diagram for 1996 Ford Crown Victoria LX 4.6 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Ford Crown Victoria AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S.
1996 Ford Crown Victoria 4.6 V8 GAS Wiring Diagram Components on diagram: |
1996 Ford Crown Victoria Police Interceptor 4.6 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Ford Crown Victoria AUTOMOBILES
OEM TSB listings for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. from 1985+.
Document: CUSTOMER SATISFACTION PROGRAM - UPGRADE MODIFICATIONS FOR HIGH-SPEED REAR IMPACTS - WISCONSIN & CONNECTICUT ONLY Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS Auto Systems: |
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1996 Ford Crown Victoria 4.6 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Ford Crown Victoria AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Ford Crown Victoria cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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