1996 Dodge RAM 2500 Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Dodge RAM 2500 Pickup

  • 1996 Dodge RAM 2500 Pickup 5.2 V8 CNG, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:T
  • 1996 Dodge RAM 2500 Pickup 5.2 V8 GAS, CID:318, Fuel Injection, Aspiration:318, Engine VIN:, Desg:Y
  • 1996 Dodge RAM 2500 Pickup 5.9 L6 DIESEL, CID:359, Fuel Injection, Aspiration:359, Engine VIN:, Desg:C
  • 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:Z
  • 1996 Dodge RAM 2500 Pickup 8.0 V10 GAS, CC:7990, CID:488, Fuel Injection, Aspiration:488, Engine VIN:, Desg:W
  • 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS, CID:360, Fuel Injection, Aspiration:360, Engine VIN:, Desg:5

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Caravan, Town & Country & Voyager -> Chrysler -> Dakota -> Height Sensing Proportioning Valve -> Jeep -> Proportioning Valve
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS

Chrysler

Proportioning Valve
Caravan, Town & Country & Voyager
  • Lift vehicle with a frame contact hoist or other means so that rear suspension is hanging free with shock absorbers disconnected. Remove tire and wheel assemblies from rear axle.
  • After installing a new height sensing proportioning valve, bleed both hydraulic circuits at rear brakes.
  • Reinstall rubber stone shield and ensure rear springs do not contact hoist, then loosen both front spring hanger pivot bolts.
  • Loosen adjustment nut on actuator assembly, Fig. , then check actuator assembly hook. The hook should be properly seated o...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS

Master Cylinder

Front & Rear Split Systems

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Anti-lock Brakes -> Dakota, Full Size Pickups & Vans & Ramcharger -> Troubleshooting -> Four Wheel Anti-Lock Brake System -> Rear Wheel Anti-Lock (RWAL) Brake System
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS

Rear Wheel Anti-Lock (RWAL) Brake System

Refer to "Wiring Diagrams" in "Vehicle Systems" to aid diagnosis

RWAL system malfunctions are indicated by a warning lamp on the instrument cluster. If such a malfunction occurs, proceed as follows:

  • Inspect brake fluid level and correct as necessary.
  • Visually inspect ABS hydraulic and electrical connections and correct as necessary.
  • If hydraulic system leaks or weak or corroded electrical connections are not evident, road test vehicle to inspect vehicle for driveability conditions such as low or spongy pedal, brake pulling or grabbing.
  • Ensure parki...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Warning Switch -> Chrysler -> Combination Valve -> Diagonally Split Systems -> Front & Rear Split Systems -> Hold-Off Valve -> Hydraulic Control Valves -> Jeep -> Master Cylinder -> Proportioning Valve
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS

Master Cylinder

Front & Rear Split Systems

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective independent hydraulic systems. The fluid displacement of the two master cylinders is proportioned to fulfill the requirements of each of the two independent hydraulic brake systems.

If a failure of the rear (secondary) brake system should occur, initial brake pedal movement causes the unrestricted secondary piston to bottom in the master cylinder ...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Brake Service -> 1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager -> 1994-96 Full Size Pickup -> 1996 Caravan, Town & Country & Voyager -> Brake Shoe, Replace -> Inspection -> Installation -> Models w/ 9, 10, 11 & 13 Inch Drums -> Models w/12 Inch Drum Brake -> Ram 50 -> Removal
Vehicle: 1996 Dodge RAM 2500 Pickup 8.0 V10 GAS

Brake Shoe, Replace

Prior to removing brake shoes it is recommended that a suitable clip or restraining device be applied to the wheel cylinders to prevent wheel cylinder pistons from being pushed out of their bores.

Do not intermix automatic adjuster components from side to side.

Models w/ 9, 10, 11 & 13 Inch Drums
1992-93 Full Size Pickup & 1992-95 Caravan, Town & Country & Voyager
Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Remove brake drum, noting the following:
    • If brake lining is dragging on brake drum, lift auto adjuster lever off star wheel, the...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Dodge RAM 2500 Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Dodge RAM 2500 Pickup cars and light trucks from 1990+.

Drum Brakes -> Chrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 1996 Dodge RAM 2500 Pickup 5.9 V8 GAS

Brake Drums

Any time the brake drums are removed for brake service, the braking surface diameter should be checked with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor scor...

CLICK HERE TO GET FULL ACCESS TO 1996 Dodge RAM 2500 Pickup BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2004 Dodge Ram 1500 License Plate Bracket, Front2004 Dodge Ram 1500 License Plate Bracket, Front, A high quality, direct fit OE replacement license plate bracket; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$26.27

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Source: Auto Body Parts Store

$18.58

Click here to view more details about 2009 Dodge Durango 18" x 8" Alloy Wheel2009 Dodge Durango 18" x 8" Alloy Wheel, Alloy Wheel; 18 X 8; 35MM Offset; 5 Spokes; 5 Lug; 5.5 Inch BP; All Painted Silver, , .

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$120.50

Click here to view more details2002 Dodge Ram 2500 Pickup V8, 5.9 L, 360 CID Rebuilt Engine, Magnum, roller can, oil filter plate has 6 holes, bolt down rockers, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,799.00

Click here to view more details1994 Dodge RAM 2500 Pickup Used A/C Compressor, 3.9, AUTO, 4X2 6-239 (3.9L), Very Good.

Source: Used Auto Parts Store

$95.00

Click here to view more details2005 Dodge RAM 2500 Pickup Used Rear Axle Assembly, 5.7, AUTO, 4X4 4x4; American 10-1/2, Power Wagon, Very Good.

Source: Used Auto Parts Store

$2,466.00
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