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1996 Dodge Neon CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
General Service Domestic Vehicles -> 1996-97 -> Exercise System
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
An important fact most car owners ignore is that the A/C system must be used periodically. Car manufacturers caution that when the air conditioner is not used regularly, particularly during cold months, it should be turned on for a few minutes once every two or three weeks while the engine is running. This keeps the system in good operating condition.
Checking out the system for the effects of disuse before the onset of summer is one of the most important asp...
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BRAKE SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Anti-lock Brakes -> Type 5-Bendix ABX-4 Anti-Lock Braking System -> Precautions -> Pump/Motor Service -> System Service
Vehicle: 1996 Dodge Neon Highline 2.0 L4 GAS
System Service
General service precautions should be followed when servicing the ABS system. Failure to do so may cause ABS system component failure. Service precautions are as follows:
- Many ABS system components are not independently serviceable and must be replaced with their respective assemb...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Replacement -> 1995-99 Neon & SRT-4 -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
Fuel System Pressure Relief
- Disconnect the ground cable from auxiliary jumper terminal.
- Remove the...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
- Remove cotter pin, nut lock, and spring washer from end of outer C/V joint stub axle.
- Loosen (but do not remove) stub axle-to-hub/bearing retaining nut. Loosen hub nut while vehicle is on floor with brakes applied. front hub and driveshaft are splined together and retained by hub nut.
- Raise and support vehicle on a frame contact-type hoist.
- Remove front tire and wheel assembly from hub.
- Remove front disc brake caliper assembly to steering knuckle bolts.
- Remove disc brake caliper assembly from steering knuckle. Caliper is removed by first lifting bottom of caliper away from ste...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Alternator, Replace
Vehicle: 1996 Dodge Neon Highline 2.0 L4 GAS
- Disconnect battery ground cable.
- Loosen alternator adjustment nut.
- Turn front wheels fully to right, then raise and support vehicle.
- Remove lower splash shield.
- Disconnect alternator wiring.
- Loosen alternator pivot bolt.
- Remove alternator drive belt.
- Remove bol...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Chrysler LLC Cars -> Low Coolant Warning Lamp ->
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
The Low Coolant warning lamp should light whenever coolant level in the coolant reservoir is ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 Dodge Neon Sport 2.0 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater hose inlet clamp at thermostat housing using hose clamp pliers.
- Remove heater inlet hose from thermostat housing.
- Reposition heater core inlet hose clamp at heater core using hose clamp pliers.
- Remove hose from vehicle.
- Reverse procedure to insta...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Dodge Neon AUTOMOBILES
Serpentine Drive Belt, Replace -> A/C Compressor & Alternator Belt
Vehicle: 1996 Dodge Neon 2.0 L4 GAS
A/C Compressor & Alternator Belt
- Loosen T-Bolt locking nut and pivot bolt to remove and install Poly V belt and...
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COMPONENT LOCATION DIAGRAMS FOR 1996 Dodge Neon AUTOMOBILES
Component location diagrams for most 1996 Dodge Neon cars and light trucks sold in the U.S. from 1990+.
Trunk Lid/Bumper Connections Diagram for 1996 Dodge Neon 2.0 L4 GAS Components on diagram: |
RH Engine Compartment Components Diagram for 1996 Dodge Neon Highline 2.0 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 Dodge Neon AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Dodge Neon cars and light trucks sold in the U.S.
1996 Dodge Neon Sport 2.0 L4 GAS Wiring Diagram Components on diagram: |
1996 Dodge Neon 2.0 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 Dodge Neon AUTOMOBILES
OEM TSB listings for most 1996 Dodge Neon cars and light trucks sold in the U.S. from 1985+.
Document: CHILD SEAT TETHER ANCHOR INSTALLATION - REV Vehicle: 1996 Dodge Neon 2.0 L4 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 1996 Dodge Neon 2.0 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 Dodge Neon AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Dodge Neon cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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