1996 Chrysler Concorde Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 1996 Chrysler Concorde

  • 1996 Chrysler Concorde LX 3.3 V6 GAS, CID:201, Fuel Injection, Aspiration:201, Engine VIN:, Desg:T
  • 1996 Chrysler Concorde LX 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F
  • 1996 Chrysler Concorde LXI 3.5 V6 GAS, CC:3497, CID:215, Fuel Injection, Aspiration:215, Engine VIN:, Desg:F

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Fluid Reservoir -> Installation -> Master Cylinder -> Removal -> Type 1 -> Type 2 -> Type 3 -> Type 4 -> Wheel Cylinder
Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

Master Cylinder
Type 1
  • Place drain pan under the master cylinder.
  • Using a suitable wrench, disconnect brake lines from the master cylinder. Plug all lines and fittings.
  • Remove master cylinder-to-brake booster attaching nuts.
  • Pull master cylinder outward and away from brake booster.
  • Reverse procedure to install noting the following:
    • Prior to installing a new or rebuilt master cylinder, it should be bench bled as described under "Brake System Bleed."
    • Torque master cylinder-to-brake booster attaching nuts to 170-230 inch lbs.
    • Torque brake line fittings to 170 inch lbs.
Type 2
  • On Stealth m...

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BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 2.0L & 2.4L Engines -> 2.5L Engine -> Acclaim, Fifth Avenue, Lebaron & Spirit -> Avenger, Colt, Colt Vista, Stealth, Sebring, Summit, Summit Wagon & 1995-96 Talon -> Breeze, Cirrus & Stratus -> Concorde, Intrepid, Vision, LHS & New Yorker -> Neon -> Power Booster, Replace
Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

Power Booster, Replace
Acclaim, Fifth Avenue, Lebaron & Spirit
  • Remove master cylinder attaching nuts, disconnect brake tubes between master cylinder and valve assembly, then remove master cylinder.
  • Remove clutch cable mounting bracket, if equipped.
  • Disconnect vacuum hose from check valve on power brake unit. Do not remove check valve from booster.
  • Pull wiring harness away from and up shock tower. If more slack is required, disconnect wiring harness from bulkhead connector.
  • From under instrument panel, install a suitable screwdriver between center tang on retainer clip and bra...

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BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Caliper Service -> Caliper Overhaul -> Caliper Replacement
Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

Caliper Replacement

Refer to "Brake Pad Service" for caliper replacement procedure.

Caliper Overhaul
  • Remove caliper from rotor as described under "Brake Pad Service."
  • Place a small piece of wood between piston and caliper fingers, then carefully depress brake pedal to hydraulically push piston out of bore. Prop brake pedal to any position below first inch of brake pedal travel to prevent brake fluid loss.
  • If pistons are to be removed from both calipers, disconnect brake hose at frame bracket after removing piston, then cap brake line and repeat procedure to remove piston from other calip...

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BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Power Brake Units -> Description -> Operation -> System
Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

System

These units are of the vacuum suspended type. Some units are of the single diaphragm type, Fig. , while others are of the tandem diaphragm type, Fig. . Both single piston and double piston or split system type master cylinders are used.

The vacuum suspended diaphragm type units utilize engine manifold vacuum and atmospheric pressure for its power. It consists of three basic elements combined into a single power unit. The three basic elements of the single diaphragm type are:

  • A vacuum power section which includes a front and rear shell, a power diaphragm, a return spring and a pu...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler Concorde BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Disc Brakes -> Type 6-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Front -> Brake System Bleed -> Manual Bleed -> Pressure Bleed
Vehicle: 1996 Chrysler Concorde LX 3.5 V6 GAS

Bleeding the hydraulic brake system is necessary if air has entered the system. Symptoms can be noted by loss of brake operation, and/or a low or spongy brake pedal.

The hydraulic fluid is bled or flushed from the system through bleeder valves located on the calipers, wheel cylinders, and some master cylinders. Use only specified brake fluid when bleeding the system. Never reuse old brake fluid removed from the system.

Pressure Bleed

Pressure bleeding is recommended for all hydraulic brake systems. It is the fastest method because the master cylinder is automatically fed brake f...

CLICK HERE TO GET FULL ACCESS TO 1996 Chrysler Concorde BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 1996 Chrysler Concorde AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 1996 Chrysler Concorde cars and light trucks from 1990+.

Disc Brakes -> Type 7-Kelsey-Hayes Dual Pin Floating Caliper Disc Brake, Rear -> Description
Vehicle: 1996 Chrysler Concorde LX 3.3 V6 GAS

This single piston, floating caliper rear disc brake assembly, Fig. , includes a hub assembly, adapter, rotor, caliper, shoes and pads. The parking brake system consists of a small duo-servo brake mounted to an adapter which expands out against the hat section on the inside of the rotor. ...

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