Auto Parts Search
1996 Chevrolet G30 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN A/C & HEATER SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Cast Iron Type -> Composite Type -> Delco-Moraine Master Cylinder -> Disassemble -> Inspection -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 1996 Chevrolet G30 VAN Sportvan 5.7 V8 GAS
Delco-Moraine Master Cylinder
Composite Type
When performing the following procedures, refer to Fig. for all models except Lumina APV, Silhouette & Trans Sport, noting that the composite reservoir may vary in design. Refer to Fig. for Lumina APV, Silhouette & Trans Sport models.
Disassemble
- Remove master cylinder from vehicle.
- Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
- Inspect cover and diaphragm. Replace if cut, cracked or deformed.
- Remove fluid level switch and proportioning valve assembly, if equipped.
- Depress primary piston and remove lock ring.
- P...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS
Light Duty Emissions
Normal Service
Replace every 30,000 miles
Severe Service
Rep...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1996 Chevrolet G30 VAN Express 7.4 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- Mark rear universal joint to drive shaft flange.
- Remove retaining bolts and clamps.
- Remove propeller shaft from pinion drive flange.
- Remove propeller shaft from transmission/transfer case.
- Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
- Reverse procedure to install, noting the following:
- Align reference marks made during removal.
- Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
- Raise and support vehicle.
- Suppor...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Starter, Replace
Vehicle: 1996 Chevrolet G30 VAN 6.5 V8 DIESEL
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter to engine brace and heat shields, if equipped.
- Remove starter motor mounting bolts and lower ...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1996 Chevrolet G30 VAN Sportvan 7.4 V8 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Chevrolet G30 VAN Sportvan 6.5 V8 DIESEL
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS
These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.
- Rotate tensioner counterclockwise using suitable 1/2 inch break...
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet G30 VAN AUTOMOBILES
Component location diagrams for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1990+.
LH Side Of Engine Diagram for 1996 Chevrolet G30 VAN 4.3 V6 GAS Components on diagram: |
Steering Column Diagram for 1996 Chevrolet G30 VAN 7.4 V8 GAS Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 1996 Chevrolet G30 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S.
1996 Chevrolet G30 VAN 4.3 V6 GAS Wiring Diagram Components on diagram: |
1996 Chevrolet G30 VAN Express 7.4 V8 GAS Wiring Diagram Components on diagram: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet G30 VAN AUTOMOBILES
OEM TSB listings for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1996 Chevrolet G30 VAN Express 5.7 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet G30 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet G30 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G30 VAN SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
More parts |
Get the Complete Technical Service Bulletins! |
Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 1996 Chevrolet G30 VAN vehicle. |
Access the Complete guide! |