1996 Chevrolet G10 VAN REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1996 Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet G10 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G10 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet G10 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> General Motors Corp.
Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Disc Brakes -> Bendix Single Piston Sliding Caliper -> Troubleshooting
Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

Refer to "Troubleshooting," as out...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Alternator, Replace
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Disconnect terminal plug and battery lead from rear of alternator.
  • Remove accessory drive belt.
  • Remove alternator mounting bolts.
  • Separate alternator from mounting bracket.
  • Rem...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Component location diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

LH Side Of Engine Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GASLH Side Of Engine Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

Components on diagram:
  • A/C Compressor High Pressure Cut-Off Switch
  • Air Conditioning Compressor Clutch Coil
  • Turbocharger Wastegate Solenoid
  • Connector C-106
  • Connector C-107
  • Inflatable Restraint Control Module Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GASInflatable Restraint Control Module Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

    Components on diagram:
  • Seat Belt Switch
  • Inflatable Restraints Control Module
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S.

    1996 Chevrolet G10 VAN Express 4.3 V6 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Control Module
  • Water In Fuel Sensor
  • Air Bag
  • Instrument Cluster
  • Glow Plug Controller
  • 1996 Chevrolet G10 VAN Express 5.7 V8 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • LH Power Outside Rear View Mirror
  • Heater and A/C Controller
  • RH Power Outside Rear View Mirror
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1972 Chevrolet G10 Van Tie Rod End, Front, This high quality tie rod end is designed to consistently produce the right amount of preload to provide proper steering effort; Features a patented cover-plate design to eliminate axial clearance, a forged and heat-treated housing for strength and durability, and a premium polychloroprene seal to keep out dirt; The bearings include grease grooves that ensure flow of lubrication throughout the tie rod end..

    Source: Auto Body Parts Store

    $19.29

    Click here to view more details1971 Chevrolet G10 Van Water Pump, A high quality, direct fit OE replacement water pump assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $25.92

    Click here to view more details about 2014 Chevrolet Suburban Pillar Post Covers2014 Chevrolet Suburban Pillar Post Covers, Pillar Post Covers; 4 Piece Set; For Crew Cab APP., , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $51.50

    Click here to view more details1995 Toyota Pickup L4, 2.4 L, 2366 CC Rebuilt Engine, OHC, RWD, Fuel injected or Carb. Fits 8/84-10/95, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,469.00

    Click here to view more details1989 Chevrolet G10 VAN Used Suspension Cross Member/Subframe, 5.7, AUTO, RWD Front; vacuum brake booster, Very Good.

    Source: Used Auto Parts Store

    $387.00

    Click here to view more details1992 Chevrolet G10 VAN Used Headlight, Driver Side, single lamps, Very Good.

    Source: Used Auto Parts Store

    $83.00
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