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1996 Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet G10 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G10 VAN automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet G10 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    General Service Domestic Vehicles -> 1996-97 -> Charging System -> Avenger, Colt, Stealth, Summit & Talon -> Breeze, Cirrus, Concorde, Intrepid, LHS, New Yorker, Sebring, Stratus & Vision -> Cherokee, Dakota, Full Size Pickups & Vans, Grand Cherokee & Wrangler -> DaimlerChrysler Corp. -> Ford Motor Co. -> General Motors -> Minivans -> Neon
    Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

    DaimlerChrysler Corp.
    Breeze, Cirrus, Concorde, Intrepid, LHS, New Yorker, Sebring, Stratus & Vision
    • Connect suitable pressure gauge or reclaim/recycle equipment to discharge side of compressor, then attach clamp-on thermocouple part No. P.S.E. 66-324-0014, 80PK-1A or equivalent, to liquid line as shown in Fig. It must be attached as close to condenser as possible to read liquid line temperature.
    • With transaxle in Park and engine idling at 700 RPM, set air conditioning controls as follows:
      • Set A/C control to outside air.
      • Set pa...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> Precautions -> General Service Precautions
    Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

    General Service Precautions

    Avoid contact with brake fluid when servicing the anti-lock brake syste...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
    Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

    Returnless Fuel System

    On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

    On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    One Piece Driveshaft
    • Raise and support vehicle.
    • Mark rear universal joint to drive shaft flange.
    • Remove retaining bolts and clamps.
    • Remove propeller shaft from pinion drive flange.
    • Remove propeller shaft from transmission/transfer case.
    • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
    • Reverse procedure to install, noting the following:
      • Align reference marks made during removal.
      • Torque yoke retainer bolts to 18 ft. lbs.
    Two Piece Driveshaft
    • Raise and support vehicle.
    • Suppor...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    Alternator, Replace
    Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

    • Disconnect battery ground cable.
    • Disconnect terminal plug and battery lead from rear of alternator.
    • Remove accessory drive belt.
    • Remove alternator mounting bolts.
    • Separate alternator from mounting bracket.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Inlet

    • Remove air cleaner.
    • Drain cooling system into a suitable container.
    • Remove heater hose support clamp bolt.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Remove air cleaner.
    • Drain cooling system into a suitable container.
    • Remove heater hose support clamp bolt.
    • Reposition heater hose...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

    These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

    • Rotate tensioner counterclockwise using suitable 1/2 inch break...

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    Component location diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

    RH Side Of Engine Diagram for 1996 Chevrolet G10 VAN Express 5.7 V8 GASRH Side Of Engine Diagram for 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Components on diagram:
  • Starter Solenoid
  • Generator
  • Ambient Air Temperature Sensor
  • Glow Plugs
  • Fuel Solenoid Driver
  • Engine Compartment Locations Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GASEngine Compartment Locations Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

    Components on diagram:
  • Vehicle Control Module
  • Data Link Connector
  • Vehicle Speed Sensor
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S.

    1996 Chevrolet G10 VAN Express 5.0 V8 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • RH Headlamp
  • RF Side Marker Lamp
  • LF Side Marker Lamp
  • RF Park and Turn Signal Lamp
  • LF Park and Turn Signal Lamp
  • 1996 Chevrolet G10 VAN Express 5.7 V8 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • LH Front Power Door Lock Switch
  • RH Front Power Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1973 Chevrolet G10 Van Headlight Switch, Blade type; 8-prong male terminal; Dashboard mounted; A high quality, direct fit OE replacement headlight switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $9.23

    Click here to view more details about 1974 Chevrolet G10 Van Headlight1974 Chevrolet G10 Van Headlight, Bulbs included; Sealed beam type; Round; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly..

    Source: Auto Body Parts Store

    $9.32

    Click here to view more details about 2006 Chevrolet Avalanche Window Sill Trim2006 Chevrolet Avalanche Window Sill Trim, WINDOW SILL TRIM, 4 PIECE SET, STAINLESS STEEL, CREW CAB , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $89.50

    Click here to view more details about 1994 Isuzu Pickup L4, 2.3 L, 2254 CC Rebuilt Engine1994 Isuzu Pickup L4, 2.3 L, 2254 CC Rebuilt Engine, SOHC, supplied with new head casting., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,724.00

    Click here to view more details1987 Chevrolet G10 VAN Used Engine Computer, ELEC CONT UNIT (ECU); 8-350 (5.7L), ID 1227747, Very Good.

    Source: Used Auto Parts Store

    $105.00

    Click here to view more details1990 Chevrolet G10 VAN Used Suspension Cross Member/Subframe, FRONT; 10 SERIES, Very Good.

    Source: Used Auto Parts Store

    $304.00
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