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1996 Chevrolet G10 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1996 Chevrolet G10 VAN car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet G10 VAN automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1996 Chevrolet G10 VAN vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Serpentine Drive Belt Routing -> Domestic Light Trucks & Vans -> General Motors Corp.
Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

Brake System Bleed

1992

Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.

Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.

Pressure Bleeding
  • Remove master cylinder cover, ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
  • Connect bleeder adapter to pressure bleeding equipm...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1996-03 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

Light Duty Emissions

Normal Service

Replace every 30,000 miles

Severe Service

Rep...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Starter, Replace
Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove starter to engine brace and heat shields, if equipped.
  • Remove starter motor mounting bolts and lower ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Electronic Engine Controls Or Electronic Fuel Injection Except Tracker
Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

The Check Engine/Service Engine Soon Lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a problem and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM/PCM memory can be cleared of codes either by using a scan tool (OBD II systems) or by disconnecting the battery ground ca...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Radiator, Replace
Vehicle: 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

  • Drain coolant from radiator into a suitable container.
  • Remove upper fan shroud bolts and upper fan shroud.
  • Remove upper insulators and brackets.
  • Remove upper and lower radiator hoses.
  • Disconnect and plug transmission fluid cooler lines.
  • Disconnect and plug engine oil cooler lines.
  • Remove lower fan shroud r...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

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COMPONENT LOCATION DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

Component location diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1990+.

LH Side Of Engine Compartment Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GASLH Side Of Engine Compartment Diagram for 1996 Chevrolet G10 VAN Express 5.0 V8 GAS

Components on diagram:
  • Vehicle Control Module
  • Cruise Control Module
  • Windshield Wiper Motor
  • Grommet P-102
  • Fuel Filter Diagram for 1996 Chevrolet G10 VAN Express 4.3 V6 GASFuel Filter Diagram for 1996 Chevrolet G10 VAN Express 4.3 V6 GAS

    Components on diagram:
  • Fuel Filter
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM drawn wiring diagrams for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S.

    1996 Chevrolet G10 VAN Express 4.3 V6 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Illumination
  • Hazard Flasher
  • Power Window
  • HVAC
  • 1996 Chevrolet G10 VAN Express 5.0 V8 GAS Wiring Diagram1996 Chevrolet G10 VAN Express 5.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Convenience Center
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    OEM TSB listings for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 1996 Chevrolet G10 VAN Express 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1996 Chevrolet G10 VAN AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 Chevrolet G10 VAN cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1996 Chevrolet G10 VAN SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1969 Chevrolet G10 Van Alternator Bracket, Designed to mount the alternator; Made from heavy gauge steel to eliminate flex; Similar in design to OEM units; Can be adapted to other engines; With Mr. Gasket's limited 90-day warranty..

    Source: Auto Body Parts Store

    $13.71

    Click here to view more details1974 Chevrolet G10 Van Headlight, Driver Or Passenger Side, Bulbs included; Sealed beam and halogen type; Round; DOT and SAE approved; A high quality, OE replacement headlight assembly; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $22.43

    Click here to view more details2010 Chevrolet Pickup Silverado Aftermarket Center Caps, Aftermarket Center Caps; For 1999-2006 Chevy Or GMC; 8 Lug; Bolt- On, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $76.50

    Click here to view more details1987 Dodge Charger Shelby L4, 2.2 L, 135 CID Rebuilt Engine, FWD, turbo, 8-bolt flywheel, head #782, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,598.00

    Click here to view more details1990 Chevrolet G10 VAN Used Fan Clutch, 5.7, AUTO, RWD 8-350 (5.7L), exc. 30 HD; ID GG, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details1992 Chevrolet G10 VAN Used Radiator Support Assembly, 3DR, 5.7, AUTO, RWD exc. 30HD; dual hdlps, Very Good.

    Source: Used Auto Parts Store

    $129.00
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