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1996 BMW 840CI CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
BMW -> Wiring Diagrams -> Cooling Fans
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
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BRAKE SERVICE PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
Replace
Front
- Raise and support vehicle, then remove front tire and wheel.
- Drain moderate amount of brake fluid from reservoir using suitable syringe.
- Disconnect caliper brake hose.
- Remove caliper bolts and disconnect brake pad wear sensor electrical connector.
- Remove caliper toward rear.
- Reverse procedure to install, noting the following:
- Tighten mounting bolts to specifications.
- Bleed brake system.
- Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
- Raise and support vehicle, then remove rear tire and wheel assembly.
- Drain moderate amount of brake fluid from reservoir u...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
BMW -> Component Locations -> 7 & 8 Series
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
Refer to Fig....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
- Raise and support vehicle.
- Remove complete exhaust system.
- Remove heat shield.
- Unfasten screws.
- Unscrew nuts.
- Push constant-velocity joint along disassembly grooves and of output flange.
- Unscrew center bearing. Caution: Do not let propeller shaft fall into joints. Joints and rubber sleeve on constant-velocity joint c...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
Alternator, Replace -> Air Cooled -> Liquid Cooled
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
Air Cooled
- Switch off ignition.
- Disconnect and cover battery ground lead.
- Remove alternator drive belt.
- Remove bolts on oil-filter housing.
- Place oil-filter housing to one side.
- Disconnect plug on alternator.
- Remove nut on alternator B+ terminal.
- Unfasten cable clip.
- Unclip cooling air guide.
- Remove alternator mounting bolts.
- Pull out alternator towards front.
- Pull alternator upwards to remove.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator B+ terminal nut to 72 to 108 inch lbs.
- Torque alternator mounting bolts to 15 ft. lbs.
Liquid Cool...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
BMW -> Automatic Transmission Indicator Lamp ->
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the system ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
Inlet
- Drain coolant into a suitable container.
- Reposition hose clamp at heater core and remove hose.
- Reposition hose clamp at heater valve and remove hose.
- Remove hose from vehicle.
- Reverse procedure to install.
Outl...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1996 BMW 840CI AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1996 BMW 840CI 4.4 V8 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR 1996 BMW 840CI AUTOMOBILES
Component location diagrams for most 1996 BMW 840CI cars and light trucks sold in the U.S. from 1990+.
Brake Lamp Switch & Connectors Diagram for 1996 BMW 840CI 4.4 V8 GAS Components on diagram: |
E-Box, Connectors & Grounds Diagram for 1996 BMW 840CI 4.4 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1996 BMW 840CI AUTOMOBILES
OEM drawn wiring diagrams for most 1996 BMW 840CI cars and light trucks sold in the U.S.
1996 BMW 840CI 4.4 V8 GAS Wiring Diagram Components on diagram: |
1996 BMW 840CI 4.4 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1996 BMW 840CI AUTOMOBILES
OEM TSB listings for most 1996 BMW 840CI cars and light trucks sold in the U.S. from 1985+.
Document: Tools and Equipment Vehicle: 1996 BMW 840CI 4.4 V8 GAS Auto Systems: |
Document: Tools and Equipment Vehicle: 1996 BMW 840CI 4.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1996 BMW 840CI AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1996 BMW 840CI cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1996 BMW 840CI cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1996 BMW 840CI cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1996 BMW 840CI cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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