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1995 MERCEDES-BENZ E300D CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Import Compressor Service -> Bosch Compressor -> COMPRESSOR CLUTCH SERVICE -> CLUTCH ASSEMBLY, REPLACE -> Except Porsche 928 -> Porsche 928
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
CLUTCH ASSEMBLY, REPLACE
Porsche 928
- Use a suitable spanner wrench to hold clutch hub and remove retaining nut Fig. .
- Remove clutch plate using a suitable puller, then press out ball bearing.
- Reverse procedure to install. Measure endplay between clutch plate and pulley. Endplay should be .016-.040 inch. Add or remove shims as necessary to bring within specifications.
Except Porsche 928
- Discharge an...
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BRAKE SERVICE PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Disc Brakes -> Tightening Specifications
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Mercedes-Benz -> Fuel Filter Replacement -> Diesel Engines -> Fuel System Pressure Relief -> Removal & Installation
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
Fuel System Pressure Relief
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental fuel spray.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while it relearns its adaptive strategy.
- Ensure the ignition switch is in the Off position.
- Remove the fuel pump protect...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
- Raise and support vehicle.
- Disconnect middle or rear muffler suspension and lower exhaust system at muffler and support, Fig. .
- Remove exhaust heat shield, then the reinforcement brace.
- Remove seat belt bracket.
- Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
- Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
- Loosen flexible discs fitted sleeves using suitable 6-inch long, .3974-.4725 inch diameter steel drift.
- Support driveshaft.
- Rem...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Reset Procedures
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
- Verify pressures of all four tires.
- Turn electronic key in starter switch to position 2 (the engine must not be running).
- Press forward or back button on the multifunction steering wheel until the display for trip and main odometer appears.
- Press up or down arrow button repeatedly until the tire inflation pressure monitor appears.
- Press and hold reset button on the instrument cluster until the message MONITOR CURRENT TIRE PRESSURE? appears. Release the R button.
- Press button + (YES) on the multifunction steering wheel to activate the tire inflation pressure monitor. The message TIRE...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Starter, Replace
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
- Remove noise cover.
- Remove ASD hose.
- Disconnect electrical connec...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at water pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to i...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL
- Remove viscous fan coupling.
- Relieve belt tension b...
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COMPONENT LOCATION DIAGRAMS FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
Component location diagrams for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. from 1990+.
Engine Electronic Diesel System (EDS) Components Diagram for 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Components on diagram: |
Traction Systems (ASR & ETS) Components Diagram for 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Components on diagram: |
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WIRING DIAGRAMS FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
OEM drawn wiring diagrams for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S.
1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Wiring Diagram Components on diagram: |
1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
OEM TSB listings for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. from 1985+.
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Auto Systems: |
Document: Instrument Cluster Oil Level Messages Vehicle: 1995 MERCEDES-BENZ E300D 3.0 L6 DIESEL Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 MERCEDES-BENZ E300D AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 MERCEDES-BENZ E300D cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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