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1995 Chevrolet G20 VAN CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Compressor Service -> Harrison HD6/HR6-HE Compressor -> COMPRESSOR CLUTCH SERVICE -> CLUTCH COIL, REPLACE -> CLUTCH PLATE & HUB, REPLACE -> CLUTCH PULLEY & BEARING, REPLACE -> Installation -> Removal
Vehicle: 1995 Chevrolet G20 VAN 6.5 V8 DIESEL
CLUTCH PLATE & HUB, REPLACE
Removal
Refer to Fig. when performing compressor service.
- Support compressor in holding fixture J-33026 or equivalent.
- Using clutch hub holding tool No. J-25030-A or equivalent, prevent clutch hub and driveplate assembly from turning. Remove shaft nut using shaft nut socket tool No. J-33022 or equivalent.
- Thread clutch plate and hub assembly removing tool No. J-33013-B or equivalent onto hub with center screw forcing tip located to thrust against end of shaft. Hold body of remover with wrench and tur...
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BRAKE SERVICE PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Disc Brakes -> Delco-Moraine Single Piston Caliper -> Brake System Bleed -> C/K, G & M/L Series -> C/K, G, M/L, P & S/T Series -> Lumina APV, Silhouette & Trans Sport -> Manual Bleeding -> P Series -> Pressure Bleeding -> S/T Series -> Tracker
Vehicle: 1995 Chevrolet G20 VAN 5.7 V8 GAS
The braking system can be bled manually or with pressure bleeding equipment. If bleeding manually, check fluid level frequently.
Brake fluid should never be reused. Before driving the vehicle, check brake operation to ensure a firm pedal has been obtained.
Brake fluid will damage electrical connections and painted surfaces. Use shop cloths, suitable containers, and fender covers to prevent brake fluid from contacting these areas. Always seal and wipe off brake fluid containers to prevent spills.
Manual Bleeding
C/K, G, M/L, P & S/T Series
- If vehicle is equipped with a vacuum or hy...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 1988-95 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 1995 Chevrolet G20 VAN Sportvan 5.0 V8 GAS
Light Duty Emissions
Normal Service
Replace every 60,000 miles
Severe Service
Rep...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 1995 Chevrolet G20 VAN 5.7 V8 GAS
One Piece Driveshaft
- Raise and support vehicle.
- Mark rear universal joint to drive shaft flange.
- Remove retaining bolts and clamps.
- Remove propeller shaft from pinion drive flange.
- Remove propeller shaft from transmission/transfer case.
- Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
- Reverse procedure to install, noting the following:
- Align reference marks made during removal.
- Torque yoke retainer bolts to 18 ft. lbs.
Two Piece Driveshaft
- Raise and support vehicle.
- Suppor...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Alternator, Replace
Vehicle: 1995 Chevrolet G20 VAN 5.0 V8 GAS
- Disconnect battery ground cable.
- Disconnect terminal plug and battery lead from rear of alternator.
- Remove accessory drive belt.
- Remove alternator mounting bolts.
- Separate alternator from mounting bracket.
- Rem...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 1995 Chevrolet G20 VAN Sportvan 5.7 V8 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1995 Chevrolet G20 VAN Sportvan 4.3 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1995 Chevrolet G20 VAN 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR 1995 Chevrolet G20 VAN AUTOMOBILES
Component location diagrams for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Locations Diagram for 1995 Chevrolet G20 VAN Sportvan 5.0 V8 GAS Components on diagram: |
Engine Wiring, RH Side Diagram for 1995 Chevrolet G20 VAN Sportvan 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1995 Chevrolet G20 VAN AUTOMOBILES
OEM drawn wiring diagrams for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S.
1995 Chevrolet G20 VAN 5.7 V8 GAS Wiring Diagram Components on diagram: |
1995 Chevrolet G20 VAN 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1995 Chevrolet G20 VAN AUTOMOBILES
OEM TSB listings for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. from 1985+.
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 1995 Chevrolet G20 VAN 4.3 V6 GAS Auto Systems: |
Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1995 Chevrolet G20 VAN 4.3 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1995 Chevrolet G20 VAN AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 Chevrolet G20 VAN cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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