1995 BMW 540I REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1995 BMW 540I CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1995 BMW 540I car and truck repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your BMW 540I automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for BMW mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1995 BMW 540I vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

A/C Data -> Imported Passenger Cars, Light Trucks & Vans -> BMW -> 1992-2002 -> 2003-04
Vehicle: 1995 BMW 540I 4.0 V8 GAS

1992-2002

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BRAKE SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Overhaul -> Rear -> Replace
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Replace

Front
  • Raise and support vehicle, then remove front tire and wheel.
  • Drain moderate amount of brake fluid from reservoir using suitable syringe.
  • Disconnect caliper brake hose.
  • Remove caliper bolts and disconnect brake pad wear sensor electrical connector.
  • Remove caliper toward rear.
  • Reverse procedure to install, noting the following:
    • Tighten mounting bolts to specifications.
    • Bleed brake system.
    • Ensure brake pad wear sensor wire does not contact rotor or wheel.
Rear
  • Raise and support vehicle, then remove rear tire and wheel assembly.
  • Drain moderate amount of brake fluid from reservoir u...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

BMW -> Fuel Shutoff Switch Location -> 1991-96 5 Series
Vehicle: 1995 BMW 540I 4.0 V8 GAS

The inertia switch is located below the ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Disassemble

  • Raise and support vehicle.
  • Remove propeller shaft assembly.
  • Remove hose straps.
  • Lift out circlip.
  • Pull off constant velocity joint complete with dust cover.
  • Press knurled head bolts and washers out of constant velocity joint.
  • Press off dust cover.

Assemble

  • Pack new constant velocity joint with 60 grams of grease (HWB).
  • Do not pack inner race with cage since balls would tall out. Place g...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Starter, Replace
Vehicle: 1995 BMW 540I 4.0 V8 GAS

  • Raise and support vehicle, then remove any lower splash guards and heat shields required to ac...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Cabin Air Filter Service -> BMW -> 1992-95 5 Series
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Service interval is determined by the service indicator.

  • Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
  • Disconnect the battery ground cable.
  • Lift out the glove compartment clips, then pull off the retaining straps.
  • Detach the tabs located at the righthand and lefthand sides of the glove compartment.
  • Remove the glove compartment.
  • Remove the screws retaining the lefthand and righthand side carpeted console trim panels.
  • Remove the trim panel from above the glove compartment.
  • Remove the two air duct attaching screws, then the air duct.
  • Remove the cabin air...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

BMW -> Automatic Stability Control (ASC, ASC+) & Dynamic Stability Control (DSC) Warning Lamp ->
Vehicle: 1995 BMW 540I 4.0 V8 GAS

The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the syst...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 1995 BMW 540I 4.0 V8 GAS

Inlet

  • Drain coolant into a suitable container.
  • Reposition hose clamp at heater core and remove hose.
  • Reposition hose clamp at heater valve and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outl...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1995 BMW 540I AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1995 BMW 540I 4.0 V8 GAS

  • Remove fan cowl by lifting out expansion rivets on both sides.
  • Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
  • Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...

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COMPONENT LOCATION DIAGRAMS FOR 1995 BMW 540I AUTOMOBILES

Component location diagrams for most 1995 BMW 540I cars and light trucks sold in the U.S. from 1990+.

Auxiliary Relay Box, Cruise Control Actuator & Normal/High Speed Relays Diagram for 1995 BMW 540I  4.0 V8 GASAuxiliary Relay Box, Cruise Control Actuator & Normal/High Speed Relays Diagram for 1995 BMW 540I 4.0 V8 GAS

Components on diagram:
  • Cruise Control Actuator
  • Auxiliary Relay Box
  • High Speed Relay
  • Headlight/Fog Light Cleaning Module
  • Normal Speed Relay
  • Data Link Connector & Mass Air Flow Sensor Diagram for 1995 BMW 540I  4.0 V8 GASData Link Connector & Mass Air Flow Sensor Diagram for 1995 BMW 540I 4.0 V8 GAS

    Components on diagram:
  • Data Link Connector
  • Mass Air Flow Sensor
  • Connector D-100
  • Connector X-6002
  • Connector X-10104
  • CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1995 BMW 540I AUTOMOBILES

    OEM drawn wiring diagrams for most 1995 BMW 540I cars and light trucks sold in the U.S.

    1995 BMW 540I  4.0 V8 GAS Wiring Diagram1995 BMW 540I 4.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Rear Defogger Antenna
  • 1995 BMW 540I  4.0 V8 GAS Wiring Diagram1995 BMW 540I 4.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Ignition Switch
  • Air Bag Indicator
  • Supplemental Restraint Control Module
  • CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1995 BMW 540I AUTOMOBILES

    OEM TSB listings for most 1995 BMW 540I cars and light trucks sold in the U.S. from 1985+.

    Document: Tools and Equipment
    Vehicle: 1995 BMW 540I 4.0 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • Labor Times, Manuals, Warranty, Aids
  • Document: Tools and Equipment
    Vehicle: 1995 BMW 540I 4.0 V8 GAS

    Auto Systems:
  • Tools, Equipment
  • CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1995 BMW 540I AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1995 BMW 540I cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1995 BMW 540I cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1995 BMW 540I cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1995 BMW 540I cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1995 BMW 540I SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 BMW 540I Bumper Cover, Front, Includes bumper grille, bumper strips, fog lights, fog light covers, and all necessary hardware; Does not include license plate; This bumper cover conversion kit improves your vehicle with unique distinctive M5 body style look; Ensures precise and perfect fit for a reliable and efficient performance; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $504.55

    Click here to view more details1997 BMW 540I Spark Plug, 14 mm thread size, 19 mm reach, 0.62 in. hex size, gasket seat, resistor, 1.016 mm non-adjustable gap size, copper core electrode material, nickel alloy electrode tip material, projected insulator type; Guaranteed to provide more power while using less fuel, quicker starts and less fouling than competitive standard spark plugs..

    Source: Auto Body Parts Store

    $5.95

    Click here to view more details2011 BMW 1 Series Driver Side Halogen Head Light Assembly, Driver Side Halogen Head Light Assembly; For Coupe/Convertible Models; To 03/2011 Production Date, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $198.50

    Click here to view more details1995 BMW 540I V8, 4.0 L, 3982 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

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    Click here to view more details1994 BMW 540I Used Parking Lamp, Driver Side, SIDE MARKER, Very Good.

    Source: Used Auto Parts Store

    $76.00

    Click here to view more details2000 BMW 540I Used Rear Lower Control Arm, Passenger Side, 4.4, AUTO, RWD R, Sdn, Very Good.

    Source: Used Auto Parts Store

    $139.00
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