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1994 Pontiac Sunbird CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
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- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Pontiac Sunbird car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Pontiac Sunbird automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
General Service Domestic Vehicles -> 1994-95 -> Oil Charge -> 1994 Villager -> 1995 Aerostar, Explorer, Ranger & Windstar -> 1995 F-Series, Bronco & Villager -> Acclaim, LeBaron, Spirit, Shadow & Sundance -> Achieva, Grand Am & Skylark -> Aspire & Probe -> Aurora & Riviera -> Avenger & Sebring DOHC & 1995 Talon Less Turbo -> Avenger & Sebring SOHC & 1995 Talon w/Turbo -> Beretta & Corsica -> Bonneville, Eighty-Eight, LeSabre, Ninety-Eight & Park Avenue -> Camaro & Firebird -> Capri -> Caprice, Impala SS & Roadmaster -> Cavalier, Sunbird & Sunfire -> Century & Cutlass Ciera/Cutlass Cruiser -> Cherokee, Dakota, Full Size Pickup, Grand Cherokee & Wrangler -> Chrysler Corp. -> Cirrus & Stratus -> Colt & Summit -> Colt Vista & Summit Wagon -> Concorde, Intrepid, LHS, New Yorker & Vision -> Corvette -> Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal -> DeVille, Eldorado & Seville -> Econoline & 1994 F-Series, Bronco, Aerostar, Explorer & Ranger -> Escort & Tracer w/1.8L/4-112 Engine -> Except Aspire, Capri & Probe & Escort & Tracer w/1.8L/4-112 Engine -> Except Geo Tracker -> Fleetwood (RWD) -> Ford Motor Company -> Full Size Van -> General Motors Corp. -> Geo Metro & Prizm -> GEO Tracker -> Laser & 1994 Talon -> Light Trucks & Vans -> Mini Van -> Neon -> Passenger Cars -> Saturn -> Stealth
Vehicle: 1994 Pontiac Sunbird SE 3.1 V6 GAS
Chrysler Corp.
Passenger Cars
Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.
Remove defective components. Add the proper amount of oil to each replacement component as follows:
Concorde, Intrepid, LHS, New Yorker & Vision
When other air conditioning system components are replaced add the following quantities of refrigerant oil: evaporator, 2.0 ozs.; condenser, 1.0 oz; receiver/drier, 1.0 oz.; l...
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BRAKE SERVICE PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
Drum Brakes -> Type 4 -> Inspection -> ADJUSTER MECHANISM -> BACKING PLATE -> BRAKE DRUMS -> BRAKE LININGS & SPRINGS -> PARKING BRAKE CABLE
Vehicle: 1994 Pontiac Sunbird 3.1 V6 GAS
- Inspect brake components for damage and/or wear. Replace as necessary.
- Inspect wheel cylinders. Excessive fluid indicates cup leakage and need for wheel cylinder replacement.
- Inspect backing plate for evidence of axle seal leakage.
- Inspect backing plate attaching bolts. Ensure bolts are tight.
- Check adjuster operation. If adjusters are worn, frozen or loose, replace adjuster and backing plate assembly as required.
- Using fine emery cloth or other suitable abrasive, clean rust and/or dirt from shoe contact surface on backing plate.
BRAKE DRUMS
Any time the brake drums are removed for brake se...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Skyhawk (1982-89), Cimarron, Beretta, Cavalier, Corsica, Firenza & 2000, Sunbird & Sunfire
Vehicle: 1994 Pontiac Sunbird LE 3.1 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Pontiac Sunbird SE 3.1 V6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Install a brass drift or a screwdriver to prevent rotor from turning.
- Remove shaft nut and washer.
- Remove brake caliper from steering knuckle and suspend caliper assembly.
- Remove rotor from hub and bearing assembly, then stabilizer shaft or link from control arm.
- Remove ball joint from steering knuckle.
- Remove drive axle from transaxle ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
Alternator, Replace
Vehicle: 1994 Pontiac Sunbird 3.1 V6 GAS
- Disconnect battery ground cable.
- Disconnect electrical connections to alternator, then t...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
General Motors Corp./Saturn Cars -> Air Bag Warning Lamp ->
Vehicle: 1994 Pontiac Sunbird 3.1 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the air b...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Pontiac Sunbird LE 3.1 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant pump using hose clamp pliers.
- Remove radiator outlet hose from coolant pump and from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Pontiac Sunbird AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Pontiac Sunbird LE 3.1 V6 GAS
- Remove belt guard.
- Rotate or lift on tensioner to relieve tension from ...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Pontiac Sunbird AUTOMOBILES
Component location diagrams for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. from 1990+.
 LH Side of Engine Compartment Diagram for 1994 Pontiac Sunbird LE 3.1 V6 GASComponents on diagram: |
 LH Front of Engine Diagram for 1994 Pontiac Sunbird LE 2.0 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 1994 Pontiac Sunbird AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S.
 1994 Pontiac Sunbird SE 3.1 V6 GAS Wiring DiagramComponents on diagram: |
 1994 Pontiac Sunbird LE 3.1 V6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Pontiac Sunbird AUTOMOBILES
OEM TSB listings for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. from 1985+.
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Document: Car and Truck Fix It Right the First Time Issues Vehicle: 1994 Pontiac Sunbird LE 3.1 V6 GAS Auto Systems: |
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Document: Bumps or Rust Colored Spots in Paint Due to Rail or Iron Dust Vehicle: 1994 Pontiac Sunbird LE 3.1 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Pontiac Sunbird AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Pontiac Sunbird cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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