1994 Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Vacuum & Wiring Diagrams -> Light Duty Trucks & Vans -> Air Conditioning & Heater Vacuum Circuit
Vehicle: 1994 Plymouth Voyager LE 3.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Disc Brakes -> Caravan, Town & Country & Voyager -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 1994 Plymouth Voyager LX 3.0 V6 GAS

Excessive Pedal Travel

  • Worn brake lining.
  • Pad knock back after cornering or rough road travel.
  • Piston or pad assembly not properly seated or positioned.
  • Air leak or insufficient fluid in system or caliper.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoe and lining assemblies.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seiz...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1987-95 Caravan, Town & Country & Voyager w/2.2L Fuel Injected, 2.5L, 3.0L, 3.3L & 3.8L Engines
Vehicle: 1994 Plymouth Voyager LE 3.3 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1994 Plymouth Voyager SE 3.0 V6 GAS

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Starter, Replace
Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove heat shield clip and heat shield from starter.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electri...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Plymouth Voyager SE 3.0 V6 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Plymouth Voyager 3.3 V6 CNG

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water pump inlet tube.
  • Remove radiator outlet hose from water pump inlet tube and from vehicle.
  • Reverse proc...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 CNG

Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

  • Disconnect battery gr...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Fuel Tank & AWD Electrical Components Diagram for 1994 Plymouth Voyager LE 3.0 V6 GASFuel Tank & AWD Electrical Components Diagram for 1994 Plymouth Voyager LE 3.0 V6 GAS

Components on diagram:
  • Fuel Tank
  • Fuel Tank Sending Unit
  • 4WD Solenoid
  • Body Wiring
  • Frame
  • Engine Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNGEngine Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNG

    Components on diagram:
  • Idle Air Control Motor
  • Throttle Position Sensor
  • Generator
  • EGR Solenoid
  • Throttle Body
  • CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager  2.5 L4 GAS Wiring Diagram1994 Plymouth Voyager 2.5 L4 GAS Wiring Diagram

    Components on diagram:
  • Stereo
  • Radio with clock
  • CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1997 Plymouth Voyager Alternator1997 Plymouth Voyager Alternator, Clockwise Rotation, S6 Pulley, Uses Only New Components, Meets Or Exceeds All OEM Specifications, With NSA's Limited 2-Year Warranty.

    Source: Auto Body Parts Store

    $118.69

    Click here to view more details about 2000 Plymouth Voyager Bumper Reinforcement, Front2000 Plymouth Voyager Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $89.96

    Click here to view more details2003 Plymouth Voyager 15" Aftermarket Wheel Covers, Aftermarket Wheel Covers; 15 Inch; Lace Design Chrome; ABS; Metal Clip Retention, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $33.50

    Click here to view more details about 1994 Plymouth Voyager SE V6, 3.3 L, 201 CID Rebuilt Engine1994 Plymouth Voyager SE V6, 3.3 L, 201 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details1993 Plymouth Voyager Used A/C Compressor, 3.0, AUTO, FWD 6-181 (3.0L), Very Good.

    Source: Used Auto Parts Store

    $103.00

    Click here to view more details1993 Plymouth Voyager Used Bumper Bar, Front, 3DR, White, ES, Very Good.

    Source: Used Auto Parts Store

    $113.00
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