1994 Plymouth Voyager REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 Plymouth Voyager CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 Plymouth Voyager car and truck repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Plymouth Voyager automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Plymouth mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 Plymouth Voyager vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Acclaim, Daytona, LeBaron, Minivans, Shadow, Spirit & Sundance -> A/C SYSTEM COMPONENT & TESTING -> 2.2L & 2.5L Engines -> 3.0L Engine -> 3.3L/V6-201 & 3.8L Engine -> A/C Clutch Coil Test -> ACCESSING DIAGNOSTIC TROUBLE CODES (DTCs) -> AMBIENT SWITCH TEST -> Blank Message Screen -> BLOWER MOTOR -> CLEARING DIAGNOSTIC TROUBLE CODES (DTCS) -> COMPONENT TESTING -> COMPRESSOR -> COMPRESSOR CLUTCH -> DIAGNOSTIC TROUBLE CODE (DTC) INTERPRETATION -> DRB II PROBLEMS & ERROR MESSAGES -> ELECTRONIC CYCLING CLUTCH SWITCH (ECCS) TEST -> EXPANSION VALVE TESTS -> FIN SENSING CYCLING CLUTCH SWITCH TEST -> High Or Low Battery Message -> INACTIVE DIAGNOSTIC TROUBLE CODE (DTC) CONDITION -> Key Pad Test Failure Message -> LOW PRESSURE CUT-OUT SWITCH TEST -> Minivans -> No Response Message -> RAM Test Failure & Cartridge Error Message -> SYSTEM DIAGNOSIS & TESTING -> Using Diagnostic Read-Out Tool DRB II -> Using Malfunction Indicator (MIL) Lamp -> VISUAL INSPECTION
Vehicle: 1994 Plymouth Voyager LE 3.3 V6 GAS

BLOWER MOTOR

Refer to Fig. for electrical diagnosis or Fig. for mechanical diagnosis.

COMPRESSOR

Refer to Fig. for general compressor diagnosis.

COMPRESSOR CLUTCH

VISUAL INSPECTION

Most problems with the air conditioning system can usually be traced to improper hose or wiring connections. Prior to proceeding with system tests or diagnosis, inspect the following:

  • Check vacuum hose connections between vacuum source and components.
  • Verify all electrical connections are fully inserted into relays and that bat...

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BRAKE SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Drum Brakes -> Chrysler -> Adjustments -> 1992-95 -> 1996 -> Adjustment -> Except FWD Models & Ram 50 -> FWD Models -> Parking Brake -> Ram 50 -> Self-Adjusting Brakes -> Service Brake
Vehicle: 1994 Plymouth Voyager LE 3.3 V6 GAS

Service Brake

Except FWD Models & Ram 50
Self-Adjusting Brakes

These brakes have self-adjusting shoe mechanisms that ensure correct lining to drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the car is moving rearward.

Although the brakes are self-adjusting, an initial adjustment is necessary when the brake shoes have been relined, replaced or when the length of the star wheel adjuster has been changed during some other service operation.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Rampage, Scamp, 1984-2000 Caravan, Town & Country & Voyager
Vehicle: 1994 Plymouth Voyager LE 3.3 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

On models equipped with fuel injected engines, r...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 1994 Plymouth Voyager SE 3.3 V6 GAS

Remove

  • Remove cotter pin, locknut and spring washer from wheel hub.
  • Loosen hub nut with brakes applied.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • If removing right driveshaft, speedometer pinion must be removed prior to driveshaft removal.
  • For all driveshafts, remove ball joint stud to steering knuckle clamp bolt, then separate ball joint stud from steering knuckle using a suitable pry bar. Use caution not to damage ball joint or CV joint boots.
  • Separate outer CV joint splined shaft from hub by holding CV housing while moving knuckle/hub assembly away. Do ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Alternator, Replace
Vehicle: 1994 Plymouth Voyager 3.0 V6 GAS

  • Disconnect battery ground cable.
  • Remove alternator drive belt.
  • Remove windshield wiper housing, if equipped.
  • Remove alternator mounting bolts and separate alternator from bracket.
  • Remove B+ terminal, field terminal and ground wire harness ...

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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Chrysler LLC Trucks -> Anti-Lock Brake System Warning Lamp -> Chrysler, Dodge & Plymouth
Vehicle: 1994 Plymouth Voyager L ELECTRIC

The amber lamp monitors anti-lock brake system condition. The lamp should be on during engine starting, but should go off when the self-diagnostic system determines proper system operation. If the lamp remains On, a fault in the anti-lock brake system is indicated. After diagnosis and re...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Radiator, Replace
Vehicle: 1994 Plymouth Voyager LE 3.3 V6 GAS

  • Disconnect battery ground cable, then drain cooling system into a suitable container.
  • Remove hose clamps and hoses from radiator, then remove coolant reserve tank tube.
  • Remove and plug automatic transmission hoses and auxiliary oil cooler, if equipped.
  • Disconnect fan motor electrical connector, then remove fan and support assembly.
  • Remove upper shroud fasteners,...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Plymouth Voyager AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 Plymouth Voyager LX 3.3 V6 GAS

Do not let tensioner arm snap back to freearm position, sever damage may occur to tensioner. Belt tension is not adjustable. Belt adjustment is maintained by an automatic belt tensioner.

  • Disconnect battery gr...

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COMPONENT LOCATION DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

Component location diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1990+.

Fuel Tank & AWD Electrical Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 GASFuel Tank & AWD Electrical Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 GAS

Components on diagram:
  • Fuel Tank
  • Fuel Tank Sending Unit
  • 4WD Solenoid
  • Body Wiring
  • Frame
  • Transaxle Electrical Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNGTransaxle Electrical Components Diagram for 1994 Plymouth Voyager SE 3.3 V6 CNG

    Components on diagram:
  • Transmission Range Switch
  • Turbine Speed Sensor
  • Battery
  • Crankshaft Position Sensor
  • Engine Starter Motor
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    WIRING DIAGRAMS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 Plymouth Voyager cars and light trucks sold in the U.S.

    1994 Plymouth Voyager LX 3.3 V6 GAS Wiring Diagram1994 Plymouth Voyager LX 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Name Brand Speaker Relay
  • Radio
  • 1994 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram1994 Plymouth Voyager SE 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Warning Lamp Center
  • Daytime Running Lamp Module
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    TECHNICAL SERVICE BULLETINS FOR 1994 Plymouth Voyager AUTOMOBILES

    OEM TSB listings for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. from 1985+.

    Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: Exterior Lamp Condensation and Replacement Guidelines
    Vehicle: 1994 Plymouth Voyager 2.5 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Lighting, Horns, Turn Signals, Steering Column
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    COMPONENT/PARTS SPECIFICATIONS FOR 1994 Plymouth Voyager AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Plymouth Voyager cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 Plymouth Voyager SPECIFICATIONS DATA!

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    $5.01

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    $7.70

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    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details1987 Plymouth Voyager LE L4, 2.6 L, 2555 CC, 156 CID Rebuilt Engine, FWD, OHC, non turbo, two vent tubes on side of block (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

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    $1,946.00

    Click here to view more details1991 Plymouth Voyager Used Parking Lamp, Driver Side, PARKLAMP/TURN SIGNAL; (BELOW HDLP), Very Good.

    Source: Used Auto Parts Store

    $66.00

    Click here to view more details1999 Plymouth Voyager Used Bumper Bar, Front, 3DR, BLUE, 139 (BASE w/foam, Very Good.

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    $155.00
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