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1994 Mercury Tracer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Mercury REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Computer Relearn Procedures -> Ford Motor Co. -> 1999-2002 -> 2003-04 -> Automatic Data Transfer -> Except 1999-2002 -> Manual Data Entry -> Powertrain Control Module (PCM)
Vehicle: 1994 Mercury Tracer Trio 1.9 L4 GAS
Powertrain Control Module (PCM)
Except 1999-2002
Disconnect negative battery cable for a minimum of five minutes. After clearing memory, it is required to drive vehicle a minimum of 10 miles to allow PCM time to relearn operating strategy.
1999-2002
Automatic Data Transfer
- Prior to removing old PCM, connect a suitably programmed scan tool to Data Link Connector (DLC).
- Follow scan tool manufacturers' instructions to download data from old PCM.
- Install new PCM and connect scan tool to DLC.
- Follow scan tool manufactur...
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BRAKE SERVICE PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Disc Brakes -> Rear Disc Brakes & Parking Brakes -> ROTOR, Replace -> 1992 -> 1993-94 -> CAPRI -> CONTINENTAL, COUGAR, MARK VIII & THUNDERBIRD -> CROWN VICTORIA, GRAND MARQUIS & TOWN CAR -> ESCORT & TRACER -> Installation -> PROBE -> Removal -> SABLE & TAURUS
Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS
CONTINENTAL, COUGAR, MARK VIII & THUNDERBIRD
Removal
- Remove rear disc brake caliper assembly as described under "Caliper Service." If caliper assembly does not need service, do not disconnect flexible hose from rear disc brake caliper. Support caliper with suitable wire so flexible hose is not stretched or twisted.
- Remove rear disc support bracket to rear wheel knuckle bolts, then the rear disc support bracket and brake shoes and linings.
- Remove two nuts, then the rotor from rear hub.
Installation
- If installing new rotor, remove protective coating from rotor with suitable carburetor clea...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Ford Motor Co. Passenger Cars -> Fuel Filter Replacement -> Except 2002-05 Thunderbird, 2000-06 LS, 1984-87 Escort, Tracer, Tempo & Topaz 2.0L Diesel Engine & 1984-85 Continental & Mark VI 2.4L Diesel Engine
Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
When installing the fuel filter, ensure the flow arrow is facing in the pro...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 1994 Mercury Tracer Trio 1.9 L4 GAS
If removing both right and left side halfshafts, appropriate plugs must be installed. Failure to do so may result in dislocation of differential side gears, necessitating transaxle disassembly to re-align gears.
- Raise and support vehicle.
- Remove wheel and splash shield.
- Raise staked portion of halfshaft retaining nut using suitable tool.
- Remove retaining nut and discard.
- Remove cotter pin from tie rod end and separate tie rod end from steering knuckle using a suitable tie rod remover tool.
- Remove lower ball joint clamp bolt and pry down on lower control arm to separate ball joi...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Starter, Replace
Vehicle: 1994 Mercury Tracer Trio 1.9 L4 GAS
- Disconnect battery ground cable.
- On models equipped with automatic transaxle,remove kickdown cable routing bracket from engine block.
- On all models, disconnect wire from starter solenoid S terminal. When disconnecting connector from S terminal, grasp connector and depress plastic ta...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Ford Motor Co. Cars -> Electronic Throttle Control ->
Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS
Electronic throttle displays when the system has malfunctioned and the engine has defaulted to a limp-home operation. On vehicles equipped with ...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 Mercury Tracer Trio 1.9 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water pump using hose clamp pliers.
- Remove radiator outlet hose from water pump and from vehicle.
- Reverse procedure to in...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 Mercury Tracer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 Mercury Tracer Trio 1.9 L4 GAS
- Insert a 3/8 inch drive ratchet or breaker bar onto tensioner.
- Rotate or lift tensioner to relieve te...
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COMPONENT LOCATION DIAGRAMS FOR 1994 Mercury Tracer AUTOMOBILES
Component location diagrams for most 1994 Mercury Tracer cars and light trucks sold in the U.S. from 1990+.
Body Component Locations Diagram for 1994 Mercury Tracer Trio 1.9 L4 GAS Components on diagram: |
Body Component Locations Diagram for 1994 Mercury Tracer LTS 1.8 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 Mercury Tracer AUTOMOBILES
OEM drawn wiring diagrams for most 1994 Mercury Tracer cars and light trucks sold in the U.S.
1994 Mercury Tracer LTS 1.8 L4 GAS Wiring Diagram Components on diagram: |
1994 Mercury Tracer LTS 1.8 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 Mercury Tracer AUTOMOBILES
OEM TSB listings for most 1994 Mercury Tracer cars and light trucks sold in the U.S. from 1985+.
Document: RECALL - CERTAIN 1992-2003 MODEL YEAR CARS AND TRUCKS - FUSED JUMPER HARNESS REPLACEMENT FOR VEHICLES SERVICED WITH AN INCOMPATIBLE FUSED JUMPER HARNESS Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS Auto Systems: |
Document: RECALL - 1992-2004 MULTIPLE VEHICLE LINES - SPEED CONTROL SYSTEM MODIFICATION Vehicle: 1994 Mercury Tracer LTS 1.8 L4 GAS |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 Mercury Tracer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 Mercury Tracer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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