1994 GEO Tracker REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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1994 GEO Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 1994 GEO Tracker car and truck repair procedures including GEO engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GEO Tracker automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GEO mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 1994 GEO Tracker vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EVAPORATOR CORE, REPLACE -> ASTRO & SAFARI -> BRAVADA -> C & K SERIES -> Diesel Engine -> FRONT UNIT -> G & P SERIES -> Gasoline Engine -> LUMINA APV, SILHOUETTE & TRANS SPORT -> OVERHEAD SYSTEM -> Overhead Unit -> S & T Series -> TRACKER
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

ASTRO & SAFARI

Front Unit
  • Disconnect battery ground cable.
  • Recover refrigerant from A/C system.
  • Drain cooling system, then remove windshield washer fluid bottle.
  • Disconnect electrical connectors, then remove heater hoses from core tubes.
  • Disconnect and cap refrigerant lines from accumulator.
  • Remove multi-use bracket, then disconnect and cap evaporator inlet tube from evaporator.
  • Remove case flange attaching nuts, then blower case and evaporator.
  • Separate evaporator case halves and remove evaporator core.
  • ...

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BRAKE SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

Anti-lock Brakes -> Rear Wheel Anti-Lock Brake System -> System Service -> 1992 -> 1993-95 -> Anti-Lock Pressure Valve (APV) -> Brake System Bleed -> C & K Series -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Electronic Control Unit (ECU) -> Isolation/Dump Valve Assembly -> Manual Bleeding -> Pressure Bleeding -> Vehicle Control Module (VCM) -> Vehicle Speed Sensor
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

Brake System Bleed

1992

Before bleeding the brakes, the front and rear displacement cylinder pistons must be returned to the top most position. Using a TECH 1 or equivalent scan tool, enter manual control function and apply the front and rear motors. Ensure enable relay is on.

Use only DOT 3 brake fluid from a clean and sealed container. Do not use DOT 5 brake fluid.

Pressure Bleeding
  • Remove master cylinder cover, ensure reservoir is properly filled.
  • Connect bleeder adapter tool No. J 35589, or equivalent, to master cylinder reservoir.
  • Connect bleeder adapter to pressure bleeding equipm...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1989-04 Chevrolet & Geo Tracker
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

Refe...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

Starter, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

  • Disconnect battery ground cable.
  • Remove battery cable retaining nut and cable from starter solenoid.
  • Remove starter solenoid electrical connector.
  • Remove starter motor upper mounting nut and bolt, then battery cable from st...

CLICK HERE TO GET FULL ACCESS TO 1994 GEO Tracker STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

General Motors Corp./Saturn Trucks -> All Wheel Drive (AWD) System Warning Lamp ->
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the war...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from coolant pump.
  • Remove radiator outlet hose from coolant pump and from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 1994 GEO Tracker AUTOMOBILES

Component location diagrams for most 1994 GEO Tracker cars and light trucks sold in the U.S. from 1990+.

Manual Selector Diagram for 1994 GEO Tracker  1.6 L4 GASManual Selector Diagram for 1994 GEO Tracker 1.6 L4 GAS

Components on diagram:
  • Shift Lock Solenoid
  • Rear of Instrument Panel Diagram for 1994 GEO Tracker  1.6 L4 GASRear of Instrument Panel Diagram for 1994 GEO Tracker 1.6 L4 GAS

    Components on diagram:
  • Radio
  • Cigar Lighter
  • LH Front Speaker
  • Rear Defogger Switch
  • Rear Wiper/Washer Switch
  • CLICK HERE TO GET FULL ACCESS TO 1994 GEO Tracker PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 1994 GEO Tracker AUTOMOBILES

    OEM drawn wiring diagrams for most 1994 GEO Tracker cars and light trucks sold in the U.S.

    1994 GEO Tracker  1.6 L4 GAS Wiring Diagram1994 GEO Tracker 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Shift Lock Solenoid
  • Shift Lock Relay
  • Park/Neutral Position Switch
  • Stoplamp Switch
  • 1994 GEO Tracker  1.6 L4 GAS Wiring Diagram1994 GEO Tracker 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Combination Switch
  • Front Wiper Motor
  • Front Wiper Washer Switch
  • Front Washer Pump
  • CLICK HERE TO GET FULL ACCESS TO 1994 GEO Tracker WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 1994 GEO Tracker AUTOMOBILES

    OEM TSB listings for most 1994 GEO Tracker cars and light trucks sold in the U.S. from 1985+.

    Document: RECREATIONAL (DINGY) TOWING - REVISED
    Vehicle: 1994 GEO Tracker 1.6 L4 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED
    Vehicle: 1994 GEO Tracker 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 1994 GEO Tracker TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 1994 GEO Tracker AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 1994 GEO Tracker SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1997 GEO Tracker Lift Support, 13.5 in. compressed length; 23 in. extended length; 9.5 in. travel; Includes installation instructions; Made of steel body pressure cylinder and nitro-carbonized rod for exceptional corrosion resistance and durability; Features plastic rod guide to reduce potential rod abrasion, main seal to provide positive closure for high pressure gas, and stop collar and limiting groove to assure precise extended length; High strength piston assembly with leak-proof seal helps prevent fluid leakage around the piston to allow fluid to pass efficiently through the piston valving components thus providing controlled lift and consistent performance; Exact replacement for worn out original unit..

    Source: Auto Body Parts Store

    $18.16

    Click here to view more details about 1998 GEO Tracker Fender, Front, Driver Side1998 GEO Tracker Fender, Front, Driver Side.

    Source: Auto Body Parts Store

    $53.90

    Click here to view more details about 1997 GEO Tracker 15" x 5.5" Alloy Wheel1997 GEO Tracker 15" x 5.5" Alloy Wheel, Alloy Wheel; 15 X 5.5; 3 Spokes; 5 Lug; 5.5 Inch BP; Brown, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $123.50

    Click here to view more details1997 GEO Tracker L4, 1.6 L, 1588 CC, 98 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details1994 Geo Tracker Used Radiator Assembly, PREVIOUS REPALACEMENT, AFTERMARKET.

    Source: Used Auto Parts Store

    $115.00

    Click here to view more details1996 Geo Tracker Used Front Drive Shaft, 2.0, AUTO, 4X4 Automatic Transmission, Very Good.

    Source: Used Auto Parts Store

    $152.00
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