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1994 GEO Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GEO REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
A/C & Cooling System Maintenance -> General Motors Corp. -> 1990-2002 Chevrolet & Geo Tracker
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
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BRAKE SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
Power Brake Units -> Tracker Brake Booster -> Power Brake Unit Service -> Assemble -> Disassemble
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
Disassemble
- Remove pushrod clevis and locknut.
- Install brake booster to brake mounting fixture, Fig. . Ensure booster vacuum pipe is clear of mounting fixture base and the booster mounting nuts are not over tightened.
- Turn fixture handle until No. 1 and No. 2 body tabs are aligned, Fig. .
- Remove booster from fixture, then separate body No. 1 and No. 2. This step must be performed with care because there is spring pressure between body No. 1 and No. 2.
- Remove booster piston spring, piston rod, boot, air cleaner and air cleaner separator from body No. 2
- Remove valve stopper key...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1989-04 Chevrolet & Geo Tracker
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
Refe...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
Front
- Raise and support vehicle.
- If vehicle is equipped with a transfer case,place drain pan or suitable container underneath transfer case. Remove drain plug and drain fluid.
- Place index marks on pinion flange yoke and differential pinion flange.
- Remove bolts and nuts holding yoke, then separate pinion flange yoke from differential pinion flange.
- Remove sliding yoke from transfer case, then remove propeller shaft from vehicle.
- Inspect propeller shaft for dents or other damage. Replace shaft if damaged.
- Inspect universal joints for smooth pivoting. If universal joints bind or appea...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
Alternator, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
- Disconnect battery ground cable at battery.
- Remove EVAP canister and bracket from inner fender.
- Loosen alternator pivot bolts.
- Remove drive belt adjusting bolt and drive belt.
- Remove electrical connector from alternator.
- Remove protective cover, nut and wire from B+ terminal on alternator.
- Remove upper alternator mounting bolts.
- Remove lower alternator pivot mount...
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MAINTENANCE LAMP RESET PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine/Service Engine Soon Indicator Lamp -> Tracker -> California Models -> Federal Models
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
Federal Models
The Check Engine/Service Engine Soon lamp should light when the ignition is On with engine not operating. When engine is started, the lamp should go off. If lamp remains on, either a service interval is indicated or a code has been stored by the Electronic Control Module (ECM) memory.
At mileage intervals of 50,000, 80,000 and 100,000 miles, the Check Engine lamp should light indicating required service and maintenance is to be performed. After performing the required service, the lamp may be turned off by resetting the cancel switch located on the instrument panel.
If a ser...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at intake manifold.
- Remove hose from intake manifold.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet ho...
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SERPENTINE BELT SERVICE PROCEDURES FOR 1994 GEO Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 1994 GEO Tracker 1.6 L4 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...
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COMPONENT LOCATION DIAGRAMS FOR 1994 GEO Tracker AUTOMOBILES
Component location diagrams for most 1994 GEO Tracker cars and light trucks sold in the U.S. from 1990+.
Automatic Transmission Components Diagram for 1994 GEO Tracker 1.6 L4 GAS Components on diagram: |
Lower LH Side of Engine Compartment Diagram for 1994 GEO Tracker 1.6 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 1994 GEO Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 1994 GEO Tracker cars and light trucks sold in the U.S.
1994 GEO Tracker 1.6 L4 GAS Wiring Diagram Components on diagram: |
1994 GEO Tracker 1.6 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 1994 GEO Tracker AUTOMOBILES
OEM TSB listings for most 1994 GEO Tracker cars and light trucks sold in the U.S. from 1985+.
Document: RECREATIONAL (DINGY) TOWING - REVISED Vehicle: 1994 GEO Tracker 1.6 L4 GAS Auto Systems: |
Document: INFORMATION ON USE OF DIAGNOSTIC WORKSHEET - REVISED Vehicle: 1994 GEO Tracker 1.6 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 1994 GEO Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 1994 GEO Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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